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1967 - 1972 F-100 & Larger F-Series Trucks Discuss the Bumpsides Ford Truck

Continuing brake pedal issues

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Old Sep 15, 2025 | 03:41 PM
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Continuing brake pedal issues

I recently asked a question about why my brake pedal is a good foot and a half off the floor. You’ve just got about bring your knee into your chest to step on the brake pedal. I have investigated the brake switch position, which does not impact the brake pedal resting position or its travel. The brake pedal arm is pinned directly to the shaft, going through the firewall into the master cylinder. It seems to me that there may have been some sort of a spacer between the master cylinder and the firewall to bring the pedal down where it needs to be. I inherited this truck in pieces and have gotten it put back together, and this problem is frustrating me. I have looked through all the catalogs and do not see anything that is installed on the back of that master cylinder. Any further help with this matter would be greatly appreciated.
 
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Old Sep 15, 2025 | 05:01 PM
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Is the master cylinder good? And the correct one.
 
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Old Sep 15, 2025 | 06:14 PM
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I seem to recall that there were 2 different length of connecting arms when I replaced my master cylinder a few years ago.
I think there was about 2-1/2" difference in length.
Do you know if you have the longer one installed?
 
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Old Sep 15, 2025 | 06:53 PM
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The one on the truck currently is approximately 6-7 inches. I am assuming it is the one that came on the truck originally because the breakpedal assembly had not been taken out of the truck.
 
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Old Sep 15, 2025 | 07:00 PM
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The master cylinder is brand new. I ordered the master cylinder from LMC truck the exact part number for a 1967 Ford F100 Wheel Dr.
 
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Old Sep 15, 2025 | 10:08 PM
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What is the travel of the pedal, from unloaded to brakes locked? Is there free travel?
 
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Old Sep 16, 2025 | 06:11 AM
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Yes there is free travel. From pedal resting position to depressed fully locked is about 4 inches
 
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Old Sep 16, 2025 | 07:43 AM
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You need to determine where the free travel is; master or booster.
 
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Old Sep 16, 2025 | 09:02 AM
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The free travel is in the master there is no booster and travel of the rod is only about 1.5 to 2” at the master
 
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Old Sep 16, 2025 | 09:35 AM
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Simple answer is the rod is too long. As you have found, parts that are supposed to fit do not. Too bad you didn't have the old unit to verify the length. You have a couple of options, buy another master with a shorter rod, or modify the one you have to make the pedal sit where its comfortable.
 
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Old Sep 16, 2025 | 05:44 PM
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Should be able to make what you need with this:

https://leedbrakes.com/i-22825053-ad...al-brakes.html
 
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