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1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks Discuss the Early Eighties Bullnose Ford Truck

EFI to Carb conversion

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Old Sep 26, 2025 | 02:23 PM
  #76  
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Your truck has a six port Dual Function Reservoir. I would expect the original fuel return line FROM the engine to now be pouring out fuel from the reservoir side if not capped off.

Tank pump is moving fuel into the DFR and it is coming out both the original engine side lines.

Looks like the return 5/16 lines on my truck were once white. Now a aged tan color.

I don't think a single reservoir would do this. I believe engine return fuel on a single tank system just goes straight through to the tank. A dual tank setup allows for return fuel to flow into both the selected tank and the reservoir.
 
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Old Sep 26, 2025 | 03:24 PM
  #77  
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Originally Posted by diggerrigger
Your truck has a six port Dual Function Reservoir. I would expect the original fuel return line FROM the engine to now be pouring out fuel from the reservoir side if not capped off.

Tank pump is moving fuel into the DFR and it is coming out both the original engine side lines.

Looks like the return 5/16 lines on my truck were once white. Now a aged tan color.

I don't think a single reservoir would do this. I believe engine return fuel on a single tank system just goes straight through to the tank. A dual tank setup allows for return fuel to flow into both the selected tank and the reservoir.
I do not know exactly how the fuel reservoir is setup, but the in tank pump is going to return to the tank also I would assume. And if it were me designing this system, I would use the return fuel from the engine to help keep the reservoir full for the high pressure pump to suck from. A lot going on there, not sure exactly how it works.
 
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Old Sep 26, 2025 | 03:56 PM
  #78  
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If the carb is installed, as far as I know, from old cars in the 70's, there was no need for return fuel. I don't understand why that part of the EFI fuel system is still in place.

Would you just need to feed the carb with fuel ? block off or remove all return hosing ?
 
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Old Sep 26, 2025 | 05:27 PM
  #79  
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Originally Posted by Max Capacity
If the carb is installed, as far as I know, from old cars in the 70's, there was no need for return fuel. I don't understand why that part of the EFI fuel system is still in place.

Would you just need to feed the carb with fuel ? block off or remove all return hosing ?
Just a guess but the test shows that running the pump for 5 seconds should get a minimum of 6 ounces of fuel. What is the volume for a mechanical fuel pump in that time period?
 
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Old Sep 26, 2025 | 06:14 PM
  #80  
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Originally Posted by Max Capacity
If the carb is installed, as far as I know, from old cars in the 70's, there was no need for return fuel. I don't understand why that part of the EFI fuel system is still in place.

Would you just need to feed the carb with fuel ? block off or remove all return hosing ?
Then you did not look at my 76 258 power Gremlin or my son's YJ Jeep with a 258 as they both used a fuel filter with a small port for return

I would block the return off so if down the road he wants or needs it it is in place.
Dave ----
 
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Old Sep 27, 2025 | 06:51 AM
  #81  
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Originally Posted by Max Capacity
If the carb is installed, as far as I know, from old cars in the 70's, there was no need for return fuel. I don't understand why that part of the EFI fuel system is still in place.

Would you just need to feed the carb with fuel ? block off or remove all return hosing ?
A return system is not needed for a carb system true. But it's handy to have with the fuel we use now, it keeps the fuel circulating which helps prevent vapor lock. It's how Ford configured the 460 equipped trucks with the electric pumps in the tanks, and a return orifice right before the carb. It was called the "hot fuel handling" option and a lot of these year 460 equipped trucks had it. Thus all the posts on it, since it has more places to fail compared to a simple mechanical pump on the engine.
 
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