Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Tuning for codes?

Thread Tools
 
Search this Thread
 
Old Aug 3, 2025 | 07:20 PM
  #1  
Nmaykdm's Avatar
Nmaykdm
Thread Starter
|
Mountain Pass
5 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2018
Posts: 226
Likes: 11
From: Branson West, MO
Tuning for codes?

I’m rebuilding the top end on my 1995 f150 351w 2wd and I’m almost finished with everything. Iv smog deleted my engine so now I’m at the point where I need to make the ECM think that never happened. I purchased a egr delete plug and I was going to buy a TAB and TAD delete plug ins but they are out of stock. So I was next going to plug in some 75 ohm resistors into these plug ins. But now I’m wondering, can I just have all that taken care of by tuning? Is that something I can learn to do myself?

There is a lot of controversy over if the resistors will work or not so with tuning I’d like to get a for sure check engine light fix. Maybe I’ll be able to tune other things for the better? Any advice?
 
Reply
Old Aug 3, 2025 | 10:19 PM
  #2  
My4Fordtrucks's Avatar
My4Fordtrucks
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2015
Posts: 12,768
Likes: 2,420
Leave the TAB,TAD and EGR solenoids plugged into the computer harness. I kept the EGR connected to vacuum so the sensor will move and then you can block the flow with a piece of aluminum can.
 
Reply
Old Aug 3, 2025 | 11:59 PM
  #3  
Nmaykdm's Avatar
Nmaykdm
Thread Starter
|
Mountain Pass
5 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2018
Posts: 226
Likes: 11
From: Branson West, MO
Originally Posted by My4Fordtrucks
Leave the TAB,TAD and EGR solenoids plugged into the computer harness. I kept the EGR connected to vacuum so the sensor will move and then you can block the flow with a piece of aluminum can.
i removed the egr tower pipe that went into the upper plenum and into the manifold. So I can’t plug it back it. I have a delete kit I bought that came with a block off plate for the egr and a plug that goes into the harness.

I don’t know what to do with the three solenoids attached the coil bracket. I’d like to delete them without having a check engine light on if possible.
 
Reply
Old Aug 4, 2025 | 06:11 AM
  #4  
manicmechanic007's Avatar
manicmechanic007
Hotshot
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jul 2020
Posts: 10,268
Likes: 2,563
From: Near Salt Lake City
Club FTE Silver Member

Bad move
We all breathe the same air
 
Reply
Old Aug 4, 2025 | 06:21 AM
  #5  
Nmaykdm's Avatar
Nmaykdm
Thread Starter
|
Mountain Pass
5 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2018
Posts: 226
Likes: 11
From: Branson West, MO
Originally Posted by manicmechanic007
Bad move
We all breathe the same air
I installed gt40 heads that do not have the holes in the back
 
Reply
Old Aug 4, 2025 | 07:48 AM
  #6  
manicmechanic007's Avatar
manicmechanic007
Hotshot
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jul 2020
Posts: 10,268
Likes: 2,563
From: Near Salt Lake City
Club FTE Silver Member

There is more than one way to skin a cat
A 78 Monte Carlo or Zephyr had no holes in the heads either
Keep the cats, keep the air supply to them (if you can)
We're all hot rodders at heart
You can do things like run dual cats and no mufflers
You do not need much EGR to hack the mission of no NOx production
Better to leave the EGR completely intact and just change the orifice size
The washers Ford used to send to make the EGR flow rate match the original valve.. you could throw those out and just drill a smaller hole in a slug or a penny
Ford puts the air "all over" making the 3 way cat work, you don't need any of that crap, I agree
Just run an air pump and throw it in at the manifolds, that is sufficient
It's my daily drivers I keep the I/M intact on
If going racing, all bets are off
 
Reply
Old Aug 4, 2025 | 08:36 AM
  #7  
Scndsin's Avatar
Scndsin
FTE Chapter Leader
20 Year Member
Liked
Loved
Community Favorite
Joined: May 2006
Posts: 12,317
Likes: 1,298
From: Central Mississippi
Club FTE Silver Member

You don't have to have the EGR pipe. Just the sensor plugged in & the vac line to the EGR diaphragm + solenoid.

The ECU needs to see the diaphragm MOVE.
 
Reply
Old Aug 4, 2025 | 09:17 AM
  #8  
Conanski's Avatar
Conanski
FTE Legend
15 Year Member
Photogenic
Photoriffic
Community Builder
Joined: Jun 2006
Posts: 31,930
Likes: 1,499
From: Ottawa, Ontario
Don't waste your money on those delete plugs they don't work. The TAB & TAD solenoids don't need "foolin" anyway, some cades may be set with them deleted but they are low priority and won't trigger a check engine light. The EGR is different however, there are several codes that can be set and all of them will trigger a check engine, the only 2 ways to prevent that are with a tuner or by connecting the valve and letting it go through the motions. But if you do that the port in the upper intake must be plugged.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Aug 4, 2025 | 09:37 AM
  #9  
1Butcher's Avatar
1Butcher
Cargo Master
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2007
Posts: 2,757
Likes: 999
My 95 F250 has CA emissions/MAF sensor. The EGR is not like the standard EGR that was used on the Federal trucks. There was nothing I could do to delete the EGR without the light coming on.

I have a Tweecer now. Although I agree that you should not tamper with the emissions but if you are destined to do it anyway, plugging it off is not going to do much of anything. Maybe make things worse. From my understanding, with EGR on, the ignition timing is more advanced. This may cause a knock issue. Backing the timing off may fix that, but all the timing would be backed off.....not good.

With a tuner, you can just tell the EEC-IV that you do not have EGR and therefore everything that happens when the EGR is on, will not.
 
Reply
Old Aug 4, 2025 | 06:52 PM
  #10  
Nmaykdm's Avatar
Nmaykdm
Thread Starter
|
Mountain Pass
5 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2018
Posts: 226
Likes: 11
From: Branson West, MO
Originally Posted by manicmechanic007
There is more than one way to skin a cat
A 78 Monte Carlo or Zephyr had no holes in the heads either
Keep the cats, keep the air supply to them (if you can)
We're all hot rodders at heart
You can do things like run dual cats and no mufflers
You do not need much EGR to hack the mission of no NOx production
Better to leave the EGR completely intact and just change the orifice size
The washers Ford used to send to make the EGR flow rate match the original valve.. you could throw those out and just drill a smaller hole in a slug or a penny
Ford puts the air "all over" making the 3 way cat work, you don't need any of that crap, I agree
Just run an air pump and throw it in at the manifolds, that is sufficient
It's my daily drivers I keep the I/M intact on
If going racing, all bets are off
all this being said, I really don’t want that ugly egr tower on the front of my engine. I got a new exhaust put on by a muffler shop about ten years ago and they didn’t re-attach the tube going into the muffler. So my smog system wasn’t running properly to begin with but the truck still ran great and didn’t throw any codes
 
Reply
Old Aug 4, 2025 | 06:57 PM
  #11  
Nmaykdm's Avatar
Nmaykdm
Thread Starter
|
Mountain Pass
5 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2018
Posts: 226
Likes: 11
From: Branson West, MO
Originally Posted by Scndsin
You don't have to have the EGR pipe. Just the sensor plugged in & the vac line to the EGR diaphragm + solenoid.

The ECU needs to see the diaphragm MOVE.
without the egr pipe, how do I go about keeping the sensor plugged in? It’s mounted to the top of the egr tower? Just unbolt it?

can you draw this for me? I’m not to familiar with what is what.

my understand is that, the egr sensor is on the egr tower. The TAD and TAB solenoids are the ones beside the coil, I don’t know which is which. There is one more solenoid in front of the coil and I don’t know what that is for.

 
Reply
Old Aug 4, 2025 | 07:01 PM
  #12  
Nmaykdm's Avatar
Nmaykdm
Thread Starter
|
Mountain Pass
5 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2018
Posts: 226
Likes: 11
From: Branson West, MO
Originally Posted by Conanski
Don't waste your money on those delete plugs they don't work. The TAB & TAD solenoids don't need "foolin" anyway, some cades may be set with them deleted but they are low priority and won't trigger a check engine light. The EGR is different however, there are several codes that can be set and all of them will trigger a check engine, the only 2 ways to prevent that are with a tuner or by connecting the valve and letting it go through the motions. But if you do that the port in the upper intake must be plugged.
I really like the tuner option honestly but before I ask more about that, I need details about connecting the valve. What valve and which port in the upper intake?
 
Reply
Old Aug 4, 2025 | 07:03 PM
  #13  
Nmaykdm's Avatar
Nmaykdm
Thread Starter
|
Mountain Pass
5 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2018
Posts: 226
Likes: 11
From: Branson West, MO
Originally Posted by Scndsin
You don't have to have the EGR pipe. Just the sensor plugged in & the vac line to the EGR diaphragm + solenoid.

The ECU needs to see the diaphragm MOVE.
the sensor is on top of the egr pipe. Are saying to take it off? Looks to have three small bolts holding it on

what exactly is the egr diaphragm and which solenoid is the egr solenoid?
 
Reply
Old Aug 4, 2025 | 08:04 PM
  #14  
Scndsin's Avatar
Scndsin
FTE Chapter Leader
20 Year Member
Liked
Loved
Community Favorite
Joined: May 2006
Posts: 12,317
Likes: 1,298
From: Central Mississippi
Club FTE Silver Member

The diaphragm is inside the saucer shaped housing the sensor screws into.

it has a vac supply nipple you leave connected.

Vac applied by computer, vac makes the diaphragm move up & down actuating sensor.

Computer happy.

Plug the exhaust manifold attachment, plug the intake manifold port
 
Reply
Old Aug 4, 2025 | 08:43 PM
  #15  
Nmaykdm's Avatar
Nmaykdm
Thread Starter
|
Mountain Pass
5 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2018
Posts: 226
Likes: 11
From: Branson West, MO
Originally Posted by Scndsin
The diaphragm is inside the saucer shaped housing the sensor screws into.

it has a vac supply nipple you leave connected.

Vac applied by computer, vac makes the diaphragm move up & down actuating sensor.

Computer happy.

Plug the exhaust manifold attachment, plug the intake manifold port
I think I understand. What you’re saying is, I can plug the manifold hole, put a plate on the upper intake plenum hole and then take the saucer diaphragm off the egr tube then plug it in to the wire and vacuum line and then it’s all it takes to fool the ECM?

The saucer diaphragm is really an eye sore for me and there really is no good way to hide it unless I extend the wire harness wire.

does all this sound like I have a good understanding?

all that being said, do I leave the three solenoids by coil hooked up like normal?
 
Reply



All times are GMT -5. The time now is 08:25 AM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE