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These diff spacers moved or broken? Pics

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Old Jun 27, 2025 | 06:50 PM
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These diff spacers moved or broken? Pics

Getting ready to refill and put the cover back on after changing the diff fluid today and just noticed these 2 rings sticking out. Not sure if it makes a difference or not, they don't seem to be broken. Any idea if these spacers (I think that's what they are) are not in the right place or should I not worry and just send it?

Thanks for any help or insight








 
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Old Jun 27, 2025 | 07:55 PM
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Thats not right.

They look like they may be so far out as to not even go around the axle.

If the axle is setup correctly there is far too much pressure between the race and the case for that to ever happen. I would suspect that there is a bearing worn allowing the race to become loose and the shims to slip. I haven't touched a 10.5 in a long time, I can't even say for sure that there should be shims in that location.
 
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Old Jun 27, 2025 | 08:19 PM
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There are 3 of those shim rings...the one in the middle is seated correctly. Its the outer 2 that are sticking out....it makes no sense to me. Not even sure how I would get them put back in place.
I haven't worked on a differential before.
 
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Old Jun 28, 2025 | 12:22 AM
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well, to get them back in place you remove the diff and reinstall with everything back in the right spot.


That doesent fix why they are not in the right spot right now.
 
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Old Jun 28, 2025 | 10:31 AM
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That's jacked. The bearing race, and the bearing, are likely worn from the race not being perpendicular to the seat surface.

And as was said earlier, when you set the carrier bearing preload, those shims shouldn't be able to move.
 
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Old Jun 28, 2025 | 10:51 AM
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How did the shims even get past the shaft though?
 
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Old Jun 28, 2025 | 11:09 AM
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Not sure how long its been like this, but what would some symptoms be? It doesn't have any obvious side effects when I drive it. The gasket was leaking so I decided to change the fluid, which was pretty dark, and when I went to clean the mating surfaces for a gasket, I saw these.
I am planning to put in a TrueTrac and a Banks diff cover in a few months....just wondering if there are any downsides to just putting this back together now. Who knows how long its been like this.
I have never worked on a diff, and I know there are a lot of tiny adjustments made to get the lash right....which I don't know how to do, so I will have to take it to a shop anyway.
 
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Old Jun 28, 2025 | 12:16 PM
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Originally Posted by FordTruckNoob
How did the shims even get past the shaft though?
Some weird stuff going on. Like how did the come thst far out with the diff cover in. Maybe then bent around it.

Maybe the axle wore through one side of them to answer your question. Never seen that before.
 
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Old Jun 28, 2025 | 12:31 PM
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Well, if your planning on having the diff replaced anyways I'd run it as is until then. Budget for carrier bearings and gears at the same time. The gears may still be OK but I wouldn't trust the bearings.
 
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Old Jun 28, 2025 | 12:35 PM
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Originally Posted by uglypitbull
Not sure how long its been like this, but what would some symptoms be? It doesn't have any obvious side effects when I drive it. The gasket was leaking so I decided to change the fluid, which was pretty dark, and when I went to clean the mating surfaces for a gasket, I saw these.
I am planning to put in a TrueTrac and a Banks diff cover in a few months....just wondering if there are any downsides to just putting this back together now. Who knows how long its been like this.
I have never worked on a diff, and I know there are a lot of tiny adjustments made to get the lash right....which I don't know how to do, so I will have to take it to a shop anyway.
Never put off until tomorrow that which should be done today.

The TruTrac doesn't require the pinion to be removed, so it as simple as swapping the gear, tone ring, press on new carrier bearings and put it in...measure the backlash and adjust.
 
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Old Jun 28, 2025 | 07:38 PM
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I just ordered the Eaton Detroit Truetrac part 915A550....I will plan on having anything that got messed up replaced.
I expect to add new races and bearings as well. Looks like I will be switching over to 80W-90 gear oil for the rear, unless 75W-90 will work as well.

Funny, but I have not noticed anything odd nor heard anything unusual...and I have been towing a dump trailer and 16' dovetail regularly since April. Now I wonder how long its been like that.

Fluids from rear and especially the front diffs were pretty dark...glad I decided to take on the project, but it sucks that its going to take more than fluids now. LOL
 
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Old Jun 29, 2025 | 05:52 AM
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I used Redline 75w-140NS...it has no friction modifiers.
 
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