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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

250* oil temps.

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Old Jun 15, 2025 | 04:52 PM
  #46  
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Be done with wasting your time, chasing your tail and hitting that same wall over and over.

Some guys swear by their OEM heat exchanger and they're great, UNTIL THEY'RE NOT

For around 3k (or less) you get their HD air to oil cooler and the fan clutch/adapter setup, a little more if you want the engine oil t/stat which I did not get.

Install took me a few days including disassembly, and I took my time. Get rid of the OEM oil filter and move to the larger truck filter setup that sits within the left front wheel well.

Your tail chasing days are over in regards to the oil temp debacle you're going through.

PM me if you need more details


Originally Posted by Molly4lyfe
lmao lovely. That sounds super fun. BPD kit sounds more appealing with every message you guys send me. I have a vacation check coming from my union next month. Might be going towards that lol. My goal is to keep it running for a long time and add reliability. Seems like the way too go. Too bad they are ungodly expensive.
 
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Old Jun 15, 2025 | 06:21 PM
  #47  
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Originally Posted by Excurvelle
The only time my oil temps got to 245 and coolant 235 on a long desert pull with trailer in tow my cooling fan was a jet engine, fan speed sensor was maxed out,. All temps dropped to normal once I crested the pass.

At 250 shouldn't the truck be defueling?
The (2006) PCED manual states that the engine will begin to de-fuel at 253*F oil temperature. Not sure how noticeable it is at first though.

AND, the de-fueling may be for later year models only - I could never get that 100% confirmed for '03 and '04.
 
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Old Jun 16, 2025 | 02:29 PM
  #48  
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Have you checked the oil cooler bypass valve? I believe you can pull the filter and take it out thru the top of the filter housing. Simple thing to check.
 
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Old Jun 16, 2025 | 05:13 PM
  #49  
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Originally Posted by FiveOJester
Have you checked the oil cooler bypass valve? I believe you can pull the filter and take it out thru the top of the filter housing. Simple thing to check.
I will look into this, this week. What goes bad? The spring?
 
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Old Jul 9, 2025 | 08:22 PM
  #50  
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Full Coolant flush with block plugs pulled and oil cooler number 3 installed in the last 10k miles. And we still have 250* oil temps. I might wrap this thing around a tree on the way to work tomorrow. What a miserable time
 
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Old Jul 9, 2025 | 09:10 PM
  #51  
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I think the choice is clear.
 
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Old Jul 9, 2025 | 09:30 PM
  #52  
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Originally Posted by joe blow
I think the choice is clear.
this truck is sucking me dry joe. Another 3k for the bpd upgrade and im sure it will still manage to run like **** lol. Im losing patience lol. Cant even take my boat to the lake because this thing just gets too hot if I drive fater than like 50mph
 
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Old Jul 10, 2025 | 04:08 AM
  #53  
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Sorry for your troubles for sure!

Your situation is why I put the thread together on "How to buy a used 6.0L". A buyer simply MUST get educated, and then assess a half dozen (or so) critical parameters before even making an offer on a used 6.0L. Assessing the coolant system and the health of the oil cooler is one of the very first things that must be done. This is because the cooling system is where most owners make the most mistakes, and mistakes in engine cooling almost always becomes very costly to rectify. Another one is fuel pressure and injector health (injectors are expensive). There are more, but to complete the "big three", evaluating fluid filtration (oil, fuel, air) is critical. I wouldn't buy a used 6.0L that had an aftermarket oil filter on it!

Unfortunately, finding these forums (and NOT Facebook) seems to mostly occur after the vehicle purchase has been made. Even when/if people find the forum before buying the vehicle, most of them simply can not be convinced of the fact that a scan tool and a test drive (maybe even more than one test drive) is a REQUIREMENT (around $100 investment) before making an offer/purchase.

It is hard for me to imagine that in this day-and-age, the forums aren't being used at (near) 100% to learn of a specific vehicles flaws and weak points before buying.
 
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Old Jul 10, 2025 | 07:51 AM
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Originally Posted by Molly4lyfe
this truck is sucking me dry joe. Another 3k for the bpd upgrade and im sure it will still manage to run like **** lol. Im losing patience lol. Cant even take my boat to the lake because this thing just gets too hot if I drive fater than like 50mph
That is terrible and I hate to see good people battle with their trucks like this.

It sounds like you've done your due diligence for sure. If you have done everything, which is sounds like you have, taking the next step of ridding the engine of the problem is sure to solve your issue.

Expensive? Absolutely, but if you plan on keeping the truck and using it for towing on a daily basis you're better parking it and saving up for the kit.

I promise you will not regret it.

Good Luck
 
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Old Jul 10, 2025 | 08:19 AM
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Sounds like the original seller lied, mis-represented, and withheld information. Sad there are people like that, but it is probably very common.

If you do anything with the oil cooler, you also need to find out about the EGR cooler. In other words, determine if it is it still active or not. As stated earlier, a really clean EGR valve isn't necessarily a good thing.
 
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Old Jul 10, 2025 | 10:38 AM
  #56  
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Originally Posted by bismic
Sounds like the original seller lied, mis-represented, and withheld information. Sad there are people like that, but it is probably very common.

If you do anything with the oil cooler, you also need to find out about the EGR cooler. In other words, determine if it is it still active or not. As stated earlier, a really clean EGR valve isn't necessarily a good thing.
would you happen to know, if the egr cooler is not welded shut. But the egr valve is tuned out. Would that give me issues?
 
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Old Jul 10, 2025 | 11:30 AM
  #57  
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No. I've run with the EGR valve shut for a long time without oil temps being high.
 
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Old Jul 10, 2025 | 11:31 AM
  #58  
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You could still have issues. A small leak in the EGR cooler could result in coolant getting back into the intake because even when tuned out, the EGR valve can open up some.
 
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Old Jul 10, 2025 | 02:13 PM
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Originally Posted by Molly4lyfe
I will look into this, this week. What goes bad? The spring?
Did you ever check the oil cooler bypass valve? I've not taken mine apart, but I believe it's as simple as remove (2) screws at the bottom of the oil filter housing and remove/check the valve. Make sure the spring isn't broken and the valve itself is intact, etc.

If you look in the 6.0 bible they have a picture showing what is what in the oil filter housing. Sorry, my work firewall won't let me post or see images or I'd show it to you.
 
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Old Jul 10, 2025 | 03:01 PM
  #60  
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Originally Posted by bismic
You could still have issues. A small leak in the EGR cooler could result in coolant getting back into the intake because even when tuned out, the EGR valve can open up some.
Does the egr cooler happen to sit right above the passenger exhaust manifold by some degree? Was taking a peek at lunch today and noticed some white droplet stains on it.
 
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