Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Zf5 transmission

Thread Tools
 
Search this Thread
 
Old Feb 26, 2025 | 09:10 PM
  #1  
Tht87f150's Avatar
Tht87f150
Thread Starter
|
4wd Low
Joined: Oct 2023
Posts: 12
Likes: 0
Zf5 transmission

I couldn't find a transmission group so here i am..
iv got a zf5 s5-47 2wd transmission for my 351w and i wanna do a 4x4 conversion on it while im rebuilding it, does anyone know where i can get a 4x4 rear housing for it cause i cant find one for the life of me.. can i just use a rear housing from a diesel trans/ 460 or what?
 
Reply
Old Feb 26, 2025 | 09:56 PM
  #2  
samuel4wolfpack's Avatar
samuel4wolfpack
Tuned
Photogenic
Photoriffic
Shutterbug
Joined: Jul 2023
Posts: 465
Likes: 51
Even though I have a 1996 F250 4x4 with the 5.8 and zf5, my current trans has the BorgWarner 4407 transfer case on it. I think the rear 4x4 housing piece you are looking for will depend on the transfer case you want to mount on it. Even though the BW1356 seems to be one of the most common, I think there may have been other manufacturers of transfer cases that are compatible with the ZF5.
 
Reply
Old Feb 27, 2025 | 04:09 AM
  #3  
tjc transport's Avatar
tjc transport
i ain't rite
Joined: Mar 2005
Posts: 65,515
Likes: 5,567
From: Marlboro Mental Hospital.
Club FTE Gold Member
you will need more than the rear housing. you will need to swap some internal parts to make the 4X4 tailshaft work in the 4X2 trans.
 
Reply
Old Feb 27, 2025 | 06:15 AM
  #4  
manicmechanic007's Avatar
manicmechanic007
Hotshot
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jul 2020
Posts: 10,480
Likes: 2,638
From: Near Salt Lake City
Club FTE Silver Member

Correct, and if you've ever overhauled a ZF or done anything like that, you'd just look for a 4x4 ZF to buy
I'm a Ford master tech (Chassis Master 1998) and went to school on those transmissions and the M5OD etc
Those ZF transmissions take thousands of dollars of special tools to get one apart
If you try to skip the special tools and use a hammer and a screwdriver, you will be breaking expensive parts
The internal parts are so expensive, you do not want that
Same as for you right now
A tail shaft and the other rebuild parts, case etc. are going to cost about the same as just buying a decent 4x4 trans IMO
 
Reply
Old Feb 27, 2025 | 09:00 AM
  #5  
Hit Man X's Avatar
Hit Man X
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2002
Posts: 9,541
Likes: 2,032
From: North Texas
Them main shaft is all that is diff. Call Midwest. Maybe you can sell your tail cone and shaft to them for the 4x stuff.

Yes, I have remanned a ZF and works fine after 30k.
 
Reply
Old Feb 27, 2025 | 10:36 AM
  #6  
TobyB's Avatar
TobyB
Laughing Gas
10 Year Member
Joined: Oct 2014
Posts: 946
Likes: 186
From: Carnation, Wah
Yup- the rear housing and the output shaft is different.

My sample size is low (just a couple) but I've been finding far more resources for the 5-42
than the 5-47. Are you sure you have the smallblock bellhousing on that 5-47?
The 5-42 seems to usually have the 1356 bolted to it.

not much help here,
t
 
Reply
Old Feb 27, 2025 | 10:42 AM
  #7  
Hit Man X's Avatar
Hit Man X
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2002
Posts: 9,541
Likes: 2,032
From: North Texas
-47 received stronger case. Diesel ratios changed, unsure about gasser but pretty sure stayed identical.

I have the rotunda kit I will rent out if needed. You also need internal and external bearing race pullers, small toaster oven to heat parts for install, a way to check end play, and other stuff I am forgetting.

Start with a small four speed or some small five, perhaps a T5 or M5OD.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
bulletpruf
1987 - 1996 F150 & Larger F-Series Trucks
10
Nov 12, 2022 09:42 AM
crucialprospect
1987 - 1996 F150 & Larger F-Series Trucks
18
Feb 16, 2021 11:30 AM
Jrex1233
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
13
Nov 11, 2012 08:55 PM
JonathanN
1994.5 - 1997 7.3L Power Stroke Diesel
18
May 10, 2012 09:06 AM




All times are GMT -5. The time now is 05:51 PM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE