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1948 - 1956 F1, F100 & Larger F-Series Trucks Discuss the Fat Fendered and Classic Ford Trucks

First post, disc brake conversion question

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Old Feb 9, 2025 | 10:40 AM
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First post, disc brake conversion question

I made a new member post in the Intro sub, but now it's time to start the technical questions!

Just picked up a 56 F2 and one of the previous owners did a front disc conversion (CPP). The brakes are extremely touchy and will lock up the tires if I'm not very, very careful. The brake pedal is still the stock pedal, so I'm assuming the ratio is way off with a manual vs power pedal?

Suggestions on pedal to make it work properly? My wife will be driving it for her new business, and this is really the only thing that I feel needs to be addressed before I'm comfortable with her in it.

Thanks!
 

Last edited by BTBlooms; Feb 9, 2025 at 10:56 AM.
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Old Feb 9, 2025 | 11:54 AM
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It may not be the pedal issue. Can you share some pics on the whole setup? Do you have any proportioning valves? Still drum rears? What is your plumbing setup? Dual circuit master?
 
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Old Feb 9, 2025 | 12:07 PM
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Originally Posted by bmoran4
It may not be the pedal issue. Can you share some pics on the whole setup? Do you have any proportioning valves? Still drum rears? What is your plumbing setup? Dual circuit master?
Thanks for the reply. It has a prop valve directly under the master and still has drum rears. The rear brake lines are hard tubing to above the axle, then rubber to the splitter on the diff, then hard lined. Front is hard lined to the front, then rubber for the drop to the calipers.

Yes, i see it is leaking at the booster, and the bracket that is zip tied on the pedal looks like its just that way to keep it from rattling




Not the greatest pictures, but here's what I could get. If you want a picture of something more specific, I'll grab it!
 
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Old Feb 9, 2025 | 11:36 PM
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The PO of my 51 F1 did the front disc brake conversion with a complete kit from Sacramento Vintage Ford, which I rebuilt when I restored the truck. It had low miles, so I was able to reuse everything. I did replace the cheap import bearings with Timken bearings, because I don't trust cheap bearings.

He had an adjustable proportioning valve on the master cylinder. It took a few tries, but I got it adjusted where all 4 lock up pretty much at the same time. Figured that I needed to do that after my first lock up had me sideways.
 
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Old Feb 10, 2025 | 08:31 AM
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Originally Posted by hulleywoodworking
The PO of my 51 F1 did the front disc brake conversion with a complete kit from Sacramento Vintage Ford, which I rebuilt when I restored the truck. It had low miles, so I was able to reuse everything. I did replace the cheap import bearings with Timken bearings, because I don't trust cheap bearings.

He had an adjustable proportioning valve on the master cylinder. It took a few tries, but I got it adjusted where all 4 lock up pretty much at the same time. Figured that I needed to do that after my first lock up had me sideways.
I did the same thing with my 51 F1 with a CPP disk conversion by PO. Don’t understand why they use Chinese junk when good bearing are not that much more. To the OP, check your brake lights too. The switch that was on the proportioning bar would only light up under extreme pressure. Replaced with a switch from NAPA.
 

Last edited by Dturk; Feb 10, 2025 at 08:32 AM. Reason: Correct grammar and spelling
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Old Feb 10, 2025 | 04:25 PM
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Welcome to the forum!

Do you know if it’s front or rear brakes that are locking up? Drum brakes get pretty sensitive if you have a wheel cylinder leak. The pics look like the system has been in there for a while so I would start with pulling the rear wheels and drums off to see if if the shoes are in good shape and make sure you don’t have a wheel cylinder leak.

I’ve had good luck with the proportioning valves when they are correct for the setup. They aren’t too expensive so it may be worth grabbing a disc/drum one from CPP and swapping it out.
 
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Old Feb 10, 2025 | 07:53 PM
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Originally Posted by Waygonner
Welcome to the forum!

Do you know if it’s front or rear brakes that are locking up? Drum brakes get pretty sensitive if you have a wheel cylinder leak. The pics look like the system has been in there for a while so I would start with pulling the rear wheels and drums off to see if if the shoes are in good shape and make sure you don’t have a wheel cylinder leak.

I’ve had good luck with the proportioning valves when they are correct for the setup. They aren’t too expensive so it may be worth grabbing a disc/drum one from CPP and swapping it out.
Thanks! Ill check the rear drums. They definitely locked up first and left skid marks in the driveway when I first got it off the trailer!

I'm fairly certain that the prop valve is from CPP. I found what looks to be the same one on their site, but I didn't check part #'s.
 
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Old Feb 10, 2025 | 08:10 PM
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The various proportioning valves all look very similar so you may not have the best match for your setup. There are disc/drum, disc/disc, etc.
 
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Old Feb 11, 2025 | 05:26 PM
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So maybe I'm overthinking it, but I'm trying to compare pictures with what is on the CPP site and... could these lines be hooked up backwards? Does that matter?



 
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Old Feb 11, 2025 | 08:15 PM
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I think they just flipped around the valve. The output on the left side of your picture should be going to the rear brakes. Then there should be 2 outputs on the end on the right side of your picture with one line out of each going to the front brakes.

I have a photo of the setup I just did on my Biscayne.
Mine is oriented different but you can see the two lines that come out of the front of my proportioning valve and go directly to each front wheel. Those are fed by the port on the MC that is nearest us in the picture.
Mine is oriented different but you can see the two lines that come out of the front of my proportioning valve and go directly to each front wheel. Those are fed by the port on the MC that is nearest us in the picture.
 
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Old Feb 11, 2025 | 08:17 PM
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Originally Posted by Waygonner
I think they just flipped around the valve. The output on the left side of your picture should be going to the rear brakes. Then there should be 2 outputs on the end on the right side of your picture with one line out of each going to the front brakes.

I have a photo of the setup I just did on my Biscayne.

Mine is oriented different but you can see the two lines that come out of the front of my proportioning valve and go directly to each front wheel. Those are fed by the port on the MC that is nearest us in the picture.
Makes sense. I'll keep digging!
 
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Old Feb 11, 2025 | 08:19 PM
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What I just posted is about as clear as mud!

Does the line coming out of the circled part go to your rear brakes?

 
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Old Feb 11, 2025 | 08:36 PM
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Originally Posted by Waygonner
What I just posted is about as clear as mud!

Does the line coming out of the circled part go to your rear brakes?
Yes, it does
 
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Old Feb 12, 2025 | 09:10 AM
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The master underfloor is mounted backwards so the rear facing outlet should go to the front brakes which it does .Oil on rear pads would be the first place to start .
 
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