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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Volt meter readings

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Old Jan 31, 2025 | 08:29 AM
  #16  
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Electricity likes a nice path to get to where it's going. All those butt connectors got to go. Do a voltage drop test. Google it if you do not know. The perfect test for your problems, assuming you want to find the cause.

Alternators are not designed to give full charge at idle. If they did, they would explode at redline. I do not know your rating, but if you got a 90A alternator, I think at best, it might charge half that at idle. If you got all your electrical consumers on, it would not surprise me that the system is actually discharging. That is why, whenever I am in rush hour traffic [in my area, you could go 5 miles in an hour] I start to turn off the consumers that suck the most juice.
 
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Old Jan 31, 2025 | 08:51 AM
  #17  
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Originally Posted by 1Butcher
Electricity likes a nice path to get to where it's going. All those butt connectors got to go. Do a voltage drop test. Google it if you do not know. The perfect test for your problems, assuming you want to find the cause.

Alternators are not designed to give full charge at idle. If they did, they would explode at redline. I do not know your rating, but if you got a 90A alternator, I think at best, it might charge half that at idle. If you got all your electrical consumers on, it would not surprise me that the system is actually discharging. That is why, whenever I am in rush hour traffic [in my area, you could go 5 miles in an hour] I start to turn off the consumers that suck the most juice.
I get it. I don't think it's the butt connectors though. I pulled the alternator when I was having battery issues when i first got the truck back in october and come to find out it was the solinoid and the battery itself wasnt the correct size and wasnt dead but was slowly dying as it had sat for some time before i bought the truck. Old rancher just threw a battery in that was laying around the shop. And since I replaced the battery and reconnected the alternator it's been fine since. Recently since this extreme cold we've had the past week or 2 is when I started seeing the voltmeter read a little lower than normal. But overall the truck is still running and driving fine. It's around 12-13 without any lights or heat rolling and between 11 and 12 when the heat is on full blast. Trucks old and everything is still original so I'm sure there's just little kinks that need worked out. I actually just fixed the heat a few nights ago as it kept kicking on and off when the truck was warm. The actuator was getting stuck on the cold and wasn't floating correctly. Like I said it's the little stuff. But I will definitely do a voltage drop test this evening/weekend before I go start collecting more firewood.
 
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Old Jan 31, 2025 | 08:59 AM
  #18  
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Originally Posted by thebigbadassman
I get it. I don't think it's the butt connectors though.
With a voltage drop test that would take you just a few seconds in your life, instead of thinking it's ok, you will know it is ok. When I was a Shop Foreman, I would get mad at my techs when they said something like that. I would tell them, I don't pay you to think, I pay you to know. I get if the test would take hours, but the test is too easy and when it comes to diagnosis, facts will dictate the path to follow. The more you think, the more likely you will take the wrong path.

Just saying.

I tend to think that the battery is only there to start the engine. Once the engine is running, the alternator provides ALL the power to the electrical consumers. The battery is just sitting there doing nothing, but to start the engine when you shut it off again.

Yes, the battery does provide power to the system when the alternator can't, such as full wipers, full heat, A/C, lights, etc sitting in traffic wondering why it's not moving. At some point of time, the battery might drain down to nothing. Engineers never designed the system to be run that way for that long.
 
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Old Jan 31, 2025 | 09:04 AM
  #19  
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the volt gauges in these trucks were marginal even when new.
on my 88 it does not even work unless i smack the top of the dash. a lot of trucks went out with needles bent too close to the gauge face and they stick when no voltage is supplied to the.
check woltage at battery with engine running.

and for heater motor only having high setting, there is a blower motor resister that tends to burn out over time.
here is one on amazon for $16.99 :
Amazon Amazon
 
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Old Jan 31, 2025 | 09:08 AM
  #20  
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Originally Posted by 1Butcher
With a voltage drop test that would take you just a few seconds in your life, instead of thinking it's ok, you will know it is ok. When I was a Shop Foreman, I would get mad at my techs when they said something like that. I would tell them, I don't pay you to think, I pay you to know. I get if the test would take hours, but the test is too easy and when it comes to diagnosis, facts will dictate the path to follow. The more you think, the more likely you will take the wrong path.

Just saying.

I tend to think that the battery is only there to start the engine. Once the engine is running, the alternator provides ALL the power to the electrical consumers. The battery is just sitting there doing nothing, but to start the engine when you shut it off again.

Yes, the battery does provide power to the system when the alternator can't, such as full wipers, full heat, A/C, lights, etc sitting in traffic wondering why it's not moving. At some point of time, the battery might drain down to nothing. Engineers never designed the system to be run that way for that long.
I'll run a voltage drop test before i take it out this weekend to be safe. Try to locate the problem itself
 
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Old Jan 31, 2025 | 09:10 AM
  #21  
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Originally Posted by tjc transport
the volt gauges in these trucks were marginal even when new.
on my 88 it does not even work unless i smack the top of the dash. a lot of trucks went out with needles bent too close to the gauge face and they stick when no voltage is supplied to the.
check woltage at battery with engine running.

and for heater motor only having high setting, there is a blower motor resister that tends to burn out over time.
here is one on amazon for $16.99 :
https://www.amazon.com/Blower-Resist...35177138&psc=1
Would the resistor being blown cause it to read lower voltage? I was just thinking the voltmeter itself on the dash was just starting to go bad.
 
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Old Jan 31, 2025 | 09:16 AM
  #22  
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no when the resistor goes, it opens. that is why low and medium fan settings do not work.
 
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Old Jan 31, 2025 | 09:17 AM
  #23  
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Originally Posted by tjc transport
no when the resistor goes, it opens. that is why low and medium fan settings do not work.
That would make sense on why I only have the high fan speed setting. Nothing else works there
 
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Old Jan 31, 2025 | 01:03 PM
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Originally Posted by tjc transport
the volt gauges in these trucks were marginal even when new.
on my 88 it does not even work unless i smack the top of the dash. a lot of trucks went out with needles bent too close to the gauge face and they stick when no voltage is supplied to the.
check woltage at battery with engine running.

and for heater motor only having high setting, there is a blower motor resister that tends to burn out over time.
here is one on amazon for $16.99 :
https://www.amazon.com/Blower-Resist...35177138&psc=1
X2 what he said.
Check the ALT output at the battery. Nothing on you should have 13.5 to 14.5 volts at idle you can bring the RPM up a little if you want but it should be 13.5 - 14.5 volts.
Not turn on everything head lights high, blower on high and anything else that pulls power. Bring the RPM up to 2500 and check the voltage at thew battery you should get the same 13.5 - 14.5 volts and if not the ALT / REG is bad and only reason why you have not ended up with a dead battery is you bring it inside and charge it between use.
You are pulling power out and not putting anything back in if battery is at 12 to 13 volts as that is what the battery reading is when you pull it off the charger.

As for the ALT being new, New dose not mean good only testing and it putting out 13.5 to 14.5 volts shows its good.
The regulator is built into the ALT and I dont know how you test that ALT to bypass it to do a full field test to see if the regulator is bad or the ALT.
But to me that ALY is in question of being good.
Dave ----
 
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Old Jan 31, 2025 | 07:25 PM
  #25  
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Did a volt drop test and it was most certainly the Alternator even though oriellys tested it and said the alternator was good... it was in fact not. Hooked it up, hooked the wires and we are back to normal on the gauges. Thanks all for your input 👍
 
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Old Jan 31, 2025 | 08:19 PM
  #26  
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Originally Posted by thebigbadassman
Did a volt drop test and it was most certainly the Alternator even though oriellys tested it and said the alternator was good... it was in face not. Hooked it up, hooked the wires and we are back to normal on the gauges. Thanks all for your input 👍
Chinesium

Add a ground while youre in there
 
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Old Jan 31, 2025 | 09:52 PM
  #27  
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Originally Posted by AuroraGirl
Chinesium

Add a ground while youre in there
I will for sure. First thing in the morning I'll tidy it up and do that. I got it in and running and tested it before it got dark af and cold. Finishing touches in the morning before I got chop more trees! Thanks again!
 
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