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Old Jan 8, 2025 | 03:40 PM
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IPR Question

Is the connector on the IPR supposed to move or should it be fixed in place?
 
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Old Jan 8, 2025 | 04:15 PM
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Originally Posted by MTP55
Is the connector on the IPR supposed to move or should it be fixed in place?
The connector, no. But if the nut is loose on the coil that fits over the stem, you might get some movement of the whole assembly.
 
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Old Jan 8, 2025 | 04:18 PM
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Originally Posted by OldMechanic57
The connector, no. But if the nut is loose on the coil that fits over the stem, you might get some movement of the whole assembly.
It appears rhat the black 90° connector has movement back and forth but nothing else moves. I also found oil inside the connector and a sticky seal. I'm not sure how oil would get in there because it's not the ICP sensor.
 
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Old Jan 8, 2025 | 08:00 PM
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Originally Posted by MTP55
It appears rhat the black 90° connector has movement back and forth but nothing else moves. I also found oil inside the connector and a sticky seal. I'm not sure how oil would get in there because it's not the ICP sensor.
These engines have plenty of places to leak oil and when it does leak, anything rubber will only last so long. That connector is in the proximity of a lot of oil being moved under high pressure, so a tiny leak over time could possibly cause what you are seeing. Oil can wick right into places you would think it should not, going right on up through the harness to other locations you would think was impossible. The type seal you are referring to was designed more for guarding against moisture and dust intrusion, not oil. Sounds like the seal has broken down allowing the connector bodies to wiggle around.
 
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Old Jan 8, 2025 | 08:13 PM
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Originally Posted by OldMechanic57
These engines have plenty of places to leak oil and when it does leak, anything rubber will only last so long. That connector is in the proximity of a lot of oil being moved under high pressure, so a tiny leak over time could possibly cause what you are seeing. Oil can wick right into places you would think it should not, going right on up through the harness to other locations you would think was impossible. The type seal you are referring to was designed more for guarding against moisture and dust intrusion, not oil. Sounds like the seal has broken down allowing the connector bodies to wiggle around.
The only reason I found this is because it's had a weird idle problem the last while. Today it acted up really bad and started running rough. I swapped the fuel pump after getting a code P1211- ICP out of range. I also cleaned out my pre pump strainer it had some crud in it. Code cleared, truck still runs rough but no codes. When the engine cools down the fuel knock on my passenger bank almost disappears completely and it starts perfectly cold or warm. So I don't know if it's ICP or IPR or an injector issue. Fuel pressure pre and post fuel bowl stays right at 59-60 psi under all conditions. There is a little film of oil in the ICP plug. I just don't want to buy $500 in sensors and still not fix my problem.
 
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Old Jan 8, 2025 | 08:15 PM
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Your vid wanted me to download a codec, so I didn't watch it. But recorded my own a while back as I was working through my own truck thread.


That's what mine did. I replaced mine with a new one that did not do that. I do not think it affected it's ability to work.
 
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Old Jan 8, 2025 | 08:40 PM
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Originally Posted by MTP55
The only reason I found this is because it's had a weird idle problem the last while. Today it acted up really bad and started running rough. I swapped the fuel pump after getting a code P1211- ICP out of range. I also cleaned out my pre pump strainer it had some crud in it. Code cleared, truck still runs rough but no codes. When the engine cools down the fuel knock on my passenger bank almost disappears completely and it starts perfectly cold or warm. So I don't know if it's ICP or IPR or an injector issue. Fuel pressure pre and post fuel bowl stays right at 59-60 psi under all conditions. There is a little film of oil in the ICP plug. I just don't want to buy $500 in sensors and still not fix my problem.
If you are seeing oil in the ICP plug, then the ICP has more than likely failed leaking oil through the sensor body. Changing the fuel pump would not address the code that you mentioned. That code was there because of a high pressure oil issue. These are two different systems that work together to run these engines. As far as the fuel system work you performed, this could cause rough running as the stock fuel system is a deadhead system that can have issues getting rid of air if the system is breached, but should eventually go away. Air in either system whether fuel or high pressure oil can cause temporary rough running and noise from the injectors.
 
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Old Jan 8, 2025 | 09:01 PM
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It's been doing this for some time, a few months at least. Everytime I get the laptop hooked up i can't make it replicate the knock and shaky idle. Today it just got worse which prompted me to swap the fuel pump because the previous one started running louder and the truck behaved like it was starving for fuel.
 
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Old Jan 8, 2025 | 09:16 PM
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Originally Posted by MTP55
It's been doing this for some time, a few months at least. Everytime I get the laptop hooked up i can't make it replicate the knock and shaky idle. Today it just got worse which prompted me to swap the fuel pump because the previous one started running louder and the truck behaved like it was starving for fuel.
I believe the movement on the IPR connector is normal.

Random knock? If this is Fuel knock then I’d be suspicious of air in the system. Where is your “pre-pump” filter that was cleaned? Is this the in tank screens?

You can check for air at the fuel bowl drain. Run a hose and pump some into a container.

Regarding the IPR rubber seal, Riffraff and Dieselorings have just the seal. Riffraff’s shipping was 3x the cost of the (cheap) part so I ended up just buying a $3 connector pigtail off of eBay and stealing the seal. Seems like the part was common with 6.0 VGT connector which brought up some cheaper options. But don’t take my word for it, do your own check on that.
 
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Old Jan 8, 2025 | 09:35 PM
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Originally Posted by RacinJasonWV
I believe the movement on the IPR connector is normal.

Random knock? If this is Fuel knock then I’d be suspicious of air in the system. Where is your “pre-pump” filter that was cleaned? Is this the in tank screens?

You can check for air at the fuel bowl drain. Run a hose and pump some into a container.

Regarding the IPR rubber seal, Riffraff and Dieselorings have just the seal. Riffraff’s shipping was 3x the cost of the (cheap) part so I ended up just buying a $3 connector pigtail off of eBay and stealing the seal. Seems like the part was common with 6.0 VGT connector which brought up some cheaper options. But don’t take my word for it, do your own check on that.
I got rid of the in tank pickup and screens a couple years ago and replaced them with a Riffraff High volume pickup and an inline strainer on the frame. The OEM pickup was falling apart. And yes, a fuel knock, were it a rod knock the engine should have been dead over a year ago. It seems to only show up when warmed up, at idle under 1250rpm. The truck starts perfect cold or hot and gets about 18mpg driving around. The knock is similar to the #8 sound but maybe a little more harsh.
 
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