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Weird winter remote lock problem

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Old Dec 25, 2024 | 09:14 AM
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Question Weird winter remote lock problem

2007 Ford E250
The key fob remote doesn't work in cold weather. Once the weather gets down into the 30's Fahrenheit (sometimes even low 40s) the key fobs won't unlock the doors. Nothing happens when I hit the button.
If I press it repeatedly for a minute or two sometimes it'll work on one of the hits but sometimes not. Occasionally it'll work just fine on the first press.
It is NOT the remote(s). I have two of them and I've installed new batteries in both. They are both kept in the house and plenty warm. Neither one will unlock the doors when it's cold.
I've opened the transceiver/controller box on the side wall under the dash in the passenger footwell and all the connections are clean and good.
Once I start the van and drive it a little everything will usually work fine for the rest of the day. If I leave it parked for a few hours and it cools off enough it'll sometimes act up again.

This is very frustrating as the key doesn't work in any of the locks except the side cargo door. I don't know why, it was that way when I bought it.
This has been a problem with this vehicle ever since I bought the thing eight years ago. I've searched all around the interwebs but haven't found anyone else with the same issue.
 
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Old Dec 25, 2024 | 12:09 PM
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Do you hear any sounds at the door(s) when you try to unlock? I assume not which points to the Vehicle Security Module (VSM) which you've already realized.

It sounds like a heat thing... maybe try to heat just the VSM with a hair dryer (rather than heating the whole truck) when it doesn't work to see if that changes anything. If it does I'd look for bad solder joints in the VSM module.


 
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Old Dec 25, 2024 | 03:56 PM
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Cold weather affects the vehicle battery. Maybe you have a weak battery? The voltage drop on the battery may be too much for the module.
 
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Old Dec 25, 2024 | 06:11 PM
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Originally Posted by Don Ridley
Cold weather affects the vehicle battery. Maybe you have a weak battery? The voltage drop on the battery may be too much for the module.
I had that idea but I put a new battery in it in February of '21 and it didn't make a lick of difference.
Besides I can't imagine that system uses much juice at all.
 
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Old Dec 25, 2024 | 06:20 PM
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Originally Posted by etinpa
Do you hear any sounds at the door(s) when you try to unlock? I assume not which points to the Vehicle Security Module (VSM) which you've already realized.
It sounds like a heat thing... maybe try to heat just the VSM with a hair dryer (rather than heating the whole truck) when it doesn't work to see if that changes anything. If it does I'd look for bad solder joints in the VSM module.
Nope, no noise whatsoever when I hit the unlock button.
I've had that little module entirely out (nice to know what it's called) and poked and prodded around on it looking for anything obvious and didn't find diddly. Of course a microcrack or cold solder joint wouldn't be glaringly apparent.
I've tried banging on that fender panel just under the A pillar and shaking the truck while rapidly clicking the unlock button to see if I could shake anything loose but that never accomplishes anything.
I'll have to open that module case and poke around in there when it's cold and acting up to see if I can find anything.
 
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Old Dec 25, 2024 | 07:03 PM
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You may want to try tapping on the module itself while trying to unlock.

Another thought... you could push the "Panic" button on the remote while unlock isn't working. It would prove that the VSM is getting the signal from the remote.
 
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Old Dec 25, 2024 | 07:32 PM
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Originally Posted by etinpa
You may want to try tapping on the module itself while trying to unlock.
Another thought... you could push the "Panic" button on the remote while unlock isn't working. It would prove that the VSM is getting the signal from the remote.
Ohhhhh.... now that's an interesting proposition. I hadn't thought of that. But then if there's a break in the receiving circuit in the VSM wouldn't it affect the panic function the same as the lock?
I have tried hitting the lock button when the unlock isn't working and nothing happens there either.
It's 37* outside now so I think I'll go play with it a little. Of course it'll work just fine this time since I want it to fail.
 
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Old Dec 25, 2024 | 07:46 PM
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Exactly... I was hoping to see if the issue is reception of the signal or operation of the lock/unlock function although your test of the lock function points to the receiver.

You could also try holding the remote right against the VSM to see if it might work over that very short distance.
 
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Old Dec 25, 2024 | 08:37 PM
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Progress! YAY!

If I put a little pressure against the right end of one of the connection blocks it'll quit working. If I put a finger behind it and pull it out it'll work just fine.
So I brought the VSM inside and broke out the digital microscope. All the connections on that corner of the PCB look good. Now I'm wondering if it's a problem in that wiring harness... although that doesn't make sense to me since it would be a "rattle loose" failure rather than a temperature induced issue.
Time to go back out to the truck and look at the connection block.

 
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Old Dec 25, 2024 | 09:03 PM
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Noticed this one up on the main ford-trucks.com page. Interesting issue and progress!

I've seen connectors act badly in cold and/or hot weather. I'm guessing tiny bit of corrosion built up and the temperature causes that slight bit of motion to break connection. Usually I've had good luck unplugging/replugging like 5 times and it clears up. I'll do clean-up on the bad ones.
 
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Old Dec 25, 2024 | 09:21 PM
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Originally Posted by CathedralCub
Noticed this one up on the main ford-trucks.com page. Interesting issue and progress!

I've seen connectors act badly in cold and/or hot weather. I'm guessing tiny bit of corrosion built up and the temperature causes that slight bit of motion to break connection. Usually I've had good luck unplugging/replugging like 5 times and it clears up. I'll do clean-up on the bad ones.
I had the same thought when I first encountered the problem back when I bought the truck in 2016. It wasn't until a year or two later that I finally figured out where the VS module is and I pulled the connections at that time to check them out. Everything looked good but I sprayed it with some Deoxit D5 to clean it up then hit it with some Deoxit gold to protect it. I do that as a general practice for just about every electrical connection I take apart. That didn't seem to accomplish anything. Although the discovery this evening of pressure in the right spot on the right connector causing the problem seems to indicate something with the wiring harness or connector there. Weird. I just put it all back together and can't reproduce the problem anymore no matter how much pressure I put on that connector or which way I twisted it. Of course I had the board in the house for 20 minutes or half an hour so it's all warmed up again. I scratched at the pins with a needle nose pliers in that end of the connection block just as a precautionary measure. Now I'll wait and see if the problem returns.
The little red X seems to be the problem spot.

​​​​​​
 
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Old Dec 25, 2024 | 09:32 PM
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If it acts up again, you may want to spray both sides of the connection with an electrical cleaner, plug it in and out a few times to scrape anything the cleaner loosens up and then spray again to flush out any crud.
 
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Old Dec 26, 2024 | 01:27 AM
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Originally Posted by etinpa
If it acts up again, you may want to spray both sides of the connection with an electrical cleaner, plug it in and out a few times to scrape anything the cleaner loosens up and then spray again to flush out any crud.
Yeah I did that once already with no noticeable results and I scratched up the pins this time around so that should fix it if corrosion was the problem.
I'm not sure the connection is the issue though. It's quite possible pressing on the connector block twisted the board enough to press something together elsewhere on the board.
Tracking a bad connection is like trying to find a water leak. Where you see the evidence isn't necessarily where the problem is.
We'll see.
 
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Old Dec 26, 2024 | 06:47 AM
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I would not be looking at the module at all, I would be looking at replacing the remote
There is a diagnostic procedure in the book
There are tricks to see if the remote is putting out a signal
Throw your remote in the freezer for a while, and then start the testing
Use an actual battery tester for the battery in the remote (or a DVOM) to verify it has at least 1.5 volts coming out of the 2025 battery
New remote battery, (not from China) first, then a new remote is where I would start
 
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Old Dec 26, 2024 | 10:28 AM
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Originally Posted by manicmechanic007
I would not be looking at the module at all, I would be looking at replacing the remote
There is a diagnostic procedure in the book
There are tricks to see if the remote is putting out a signal
Throw your remote in the freezer for a while, and then start the testing
Use an actual battery tester for the battery in the remote (or a DVOM) to verify it has at least 1.5 volts coming out of the 2025 battery
New remote battery, (not from China) first, then a new remote is where I would start
Just out of curiosity, did you read any of the posts here at all?
 
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