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Old Aug 30, 2024 | 01:49 PM
  #16  
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Sounds like you are doing good work checking out the harness.

Did you ever try see if the computer was getting a false signal at the 60 pin computer connector? Just to be sure before you hunt up a computer...

Have you checked the computer board and so forth?

 
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Old Aug 30, 2024 | 02:02 PM
  #17  
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Yes I checked. No false signal. The wire doesn't even go anywhere.

Opened up the PCM, no sign of any leaking caps, broken traces, or anything out of the ordinary. Can't test much without a schematic.

All connectors are clean and dry





Originally Posted by R&RFord
Sounds like you are doing good work checking out the harness.

Did you ever try see if the computer was getting a false signal at the 60 pin computer connector? Just to be sure before you hunt up a computer...

Have you checked the computer board and so forth?
 
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Old Aug 30, 2024 | 02:13 PM
  #18  
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What is the signal level for PCM Pin 12 on the EEC connector? With no transfer case installed the signal path to ground, when the lever is in the Low range position, is not there. The 12V (High) signal that starts at Fuse 17 is still going through the instrument cluster Low range bulb/isolation diode. From there that 12V still continues on to PCM Pin 12.
 
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Old Aug 30, 2024 | 02:58 PM
  #19  
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I know what the diagram shows but pin 12 is not connected to anything and never was
 
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Old Aug 31, 2024 | 10:02 AM
  #20  
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This scenario is very odd for sure. I would never have expected PCM Pin 12 wire to not go anywhere. That implies there is a different harness for 2wd versus 4wd trucks.

So how would the device inside the computer that senses a High or Low input work with no external connection....Looking at the diagram some more I noticed and mentioned the isolation diode. I thought it was more of a steering diode function, but given your revelation there is no connection to anything for PCM Pin 12, my hypothesis leans towards there is a pull-up resistor inside the computer for that circuit. Meaning the High is internally generated. When there is a connection to the transfer case Low range switch, the Low/Ground turns on the Low range lamp and pulls down the input signal to the sensing circuit inside the computer to trigger the altered shift schedule.

Could be off base on the above. Just trying to see if anyone else has a different view or more to add.
 
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Old Aug 31, 2024 | 12:40 PM
  #21  
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Just posting these in case it helps the conversation. 1996 EV/TM













 
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Old Aug 31, 2024 | 01:38 PM
  #22  
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Much appreciated but I have an alldata subscription with all of the diagrams, tsb's etc etc

Originally Posted by JJF20
Just posting these in case it helps the conversation. 1996 EV/TM










 
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Old Aug 31, 2024 | 01:41 PM
  #23  
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All wires regarding 4x4 are terminated down inside the harness covering with these. The connector is populated but the wire just goes a few inches into the harness to nowhere





Originally Posted by rla2005
This scenario is very odd for sure. I would never have expected PCM Pin 12 wire to not go anywhere. That implies there is a different harness for 2wd versus 4wd trucks.

So how would the device inside the computer that senses a High or Low input work with no external connection....Looking at the diagram some more I noticed and mentioned the isolation diode. I thought it was more of a steering diode function, but given your revelation there is no connection to anything for PCM Pin 12, my hypothesis leans towards there is a pull-up resistor inside the computer for that circuit. Meaning the High is internally generated. When there is a connection to the transfer case Low range switch, the Low/Ground turns on the Low range lamp and pulls down the input signal to the sensing circuit inside the computer to trigger the altered shift schedule.

Could be off base on the above. Just trying to see if anyone else has a different view or more to add.
 
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Old Aug 31, 2024 | 01:46 PM
  #24  
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I will add that this is an ex-uhaul truck and it seems to have some oddities
 
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Old Aug 31, 2024 | 01:49 PM
  #25  
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Even just for fun I brought Pin 12 high through a plain old incandescent test light to simulate the 4low light and no change


Originally Posted by rla2005
This scenario is very odd for sure. I would never have expected PCM Pin 12 wire to not go anywhere. That implies there is a different harness for 2wd versus 4wd trucks.

So how would the device inside the computer that senses a High or Low input work with no external connection....Looking at the diagram some more I noticed and mentioned the isolation diode. I thought it was more of a steering diode function, but given your revelation there is no connection to anything for PCM Pin 12, my hypothesis leans towards there is a pull-up resistor inside the computer for that circuit. Meaning the High is internally generated. When there is a connection to the transfer case Low range switch, the Low/Ground turns on the Low range lamp and pulls down the input signal to the sensing circuit inside the computer to trigger the altered shift schedule.

Could be off base on the above. Just trying to see if anyone else has a different view or more to add.
 
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Old Aug 31, 2024 | 04:00 PM
  #26  
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That test is pointing to a bad PCM in my opinion. But, I am not going to tell you to spend money to test that theory.
 
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Old Aug 31, 2024 | 06:55 PM
  #27  
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I agree. After very thorough testing I've concluded it pretty much has to be the PCM. I've got one on the way

Originally Posted by rla2005
That test is pointing to a bad PCM in my opinion. But, I am not going to tell you to spend money to test that theory.
 
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Old Sep 13, 2024 | 04:31 PM
  #28  
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Bought a used PCM
Still getting the false code 633. No other codes.

I'm about ready to scream.

Could the used unit have been pulled for the same reason? Maybe I should have went with a rebuilt one..
 
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Old Sep 28, 2024 | 08:27 AM
  #29  
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I did not see the reply above until today. So we have two trucks with the same issue and replacing the PCM has not changed the symptom. Same issue, different thread/OP: https://www.ford-trucks.com/forums/1...ode-633-a.html

That 4WD-Low signal is either a high or low. With no wire attached to PCM Pin 12 is would be plausible the signal could be in between and triggering the code. In the other thread there was a response stating to cut the 4WD-Low signal wire, which would be the same as what this current vehicle has from the factory. I am baffled on this one (and the other).
 
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Old Sep 28, 2024 | 09:33 AM
  #30  
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Originally Posted by rla2005
I did not see the reply above until today. So we have two trucks with the same issue and replacing the PCM has not changed the symptom. Same issue, different thread/OP: https://www.ford-trucks.com/forums/1...ode-633-a.html

That 4WD-Low signal is either a high or low. With no wire attached to PCM Pin 12 is would be plausible the signal could be in between and triggering the code. In the other thread there was a response stating to cut the 4WD-Low signal wire, which would be the same as what this current vehicle has from the factory. I am baffled on this one (and the other).
short to ground ground(or positive im not sure how that wire works) from the thing it plugs into? Conductive paths and all that. Connector cleaner and a visual inspection are wise
 
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