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Code 633

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Old Sep 26, 2024 | 02:01 PM
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Code 633

I have a 1997 F250 HD 4wd, 5.8l, E4OD, manual shift transfer case. Replaced transfer case switch, pulled wiring harness and checked it, replaced pcm, replaced gauge cluster. Still have code 633, 4wd switch is closed. Transfer case is in 2wd when pulling code. Any help please!!!
 
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Old Sep 26, 2024 | 02:15 PM
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Do you get the code if the switch is unplugged?
 
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Old Sep 26, 2024 | 02:54 PM
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Another recent thread with the same code: https://www.ford-trucks.com/forums/1...od-thread.html
 
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Old Sep 26, 2024 | 04:05 PM
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Originally Posted by jas88
Do you get the code if the switch is unplugged?
yes I did it didn’t change
 
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Old Sep 26, 2024 | 04:19 PM
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Originally Posted by rla2005
Another recent thread with the same code: https://www.ford-trucks.com/forums/1...od-thread.html
thank you I will go over this thread
 
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Old Sep 26, 2024 | 04:49 PM
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Originally Posted by 66chuckr
Still have code 633, 4wd switch is closed.
Since 12 volts at the module pin means normal mode and 0 volts means 4 x 4 mode, the input to the CPU is read as an inverted input.
#633 = 4X4 Switch closed
What happens when the 4wd switch is open? Does the code go away?

How is your fuse #17?
 
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Old Sep 26, 2024 | 05:30 PM
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Here is a good read: https://www.transmissiondigest.com/january-2002-issue/

In summary: "In some two-wheel-drive Ford pickups with the E4OD transmission, stacked upshifts can result from the use of a 4x4 wiring harness"

Complete text:
Some two-wheel-drive F-Series pickups may have been equipped with 4×4 wiring harnesses. Should the 4×4-low signal wire become grounded in some way, the powertrain control module receives a false signal, causing the rapid upshift. Since the vehicle is two-wheel-drive, the 4×4 parameter may be overlooked.

On 1989 and some 1990 vehicles, using a scan tool will not reveal the cause of the problem, since data stream is not available. On vehicles with data-stream capabilities, you can observe the ON/OFF status of the 4×4 switch through the scan tool. With two-wheel-drive vehicles the status of the switch should be OFF at all times. If you observe an ON status, the wire has been grounded in some way or the PCM is malfunctioning.

A quick method for deciphering a wire or PCM concern is to locate the No. 12 wire in the 60-pin PCM connector (see Figure 4) or the No. 14 wire in the 104-pin PCM connector (see Figure 5). This is the 4×4 signal wire, and since it is not used on two-wheel-drive vehicles, cut it. The ON/OFF parameter should change to OFF if this wire was shorted to ground, and the vehicle should operate correctly. If the parameter remains ON, the PCM is faulty.

For the early 1989 and 1990 vehicles that do not provide data stream, cut the No. 12 wire (see Figure 4) and take the vehicle for a road test. If the problem remains, you will need to check parameters for engine load, throttle-position sensor and vehicle-speed sensor with a multimeter and verify proper operation before condemning the PCM.
 
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Old Sep 26, 2024 | 05:33 PM
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Originally Posted by wwhite
Since 12 volts at the module pin means normal mode and 0 volts means 4 x 4 mode, the input to the CPU is read as an inverted input.
#633 = 4X4 Switch closed
What happens when the 4wd switch is open? Does the code go away?

How is your fuse #17?
I get the same code with or without the the switch connected, if I manually work the switch, idiot lights come on in the dash. Fuse 17 is good.
 
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Old Sep 27, 2024 | 07:58 AM
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Looking more like the PCM is bad, just like in the other thread. But, I am not advocating spending your money. Very odd failure mode. I think this is the third time, if it turns out to be a bad PCM, in the 19 years I have been on this forum.
 
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Old Sep 27, 2024 | 05:19 PM
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Originally Posted by rla2005
Looking more like the PCM is bad, just like in the other thread. But, I am not advocating spending your money. Very odd failure mode. I think this is the third time, if it turns out to be a bad PCM, in the 19 years I have been on this forum.
I replaced it with a reman from rock auto and got the same code, I can’t believe that it would be two pcm’s with the same problem. Also I checked for voltage today on the 4wd low range switch and I have 12volts with the switch in 2wd range. But I noticed the low range indicator light was not working, so I’m going to check that tomorrow morning.
 
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Old Sep 28, 2024 | 02:05 PM
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There's two possibilites
- One, is that pin 12 in EEC harness, from EEC connector to ? is shorted to ground
- Two, is that EEC pin 12 internally is shorted to ground.

I would unplug the EEC, and test the harness at pin 12, it should be open, not grounded.
 
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Old Sep 28, 2024 | 02:15 PM
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Originally Posted by wwhite
I would unplug the EEC, and test the harness at pin 12, it should be open, not grounded.
Agreed....
 
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Old Sep 29, 2024 | 10:16 AM
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Originally Posted by wwhite
There's two possibilites
- One, is that pin 12 in EEC harness, from EEC connector to ? is shorted to ground
- Two, is that EEC pin 12 internally is shorted to ground.

I would unplug the EEC, and test the harness at pin 12, it should be open, not grounded.
So I pulled the EEC plug and checked voltage on pin 12, I have 12 volts in 2wd high and I have 12 volt in 4wd low. So I cut the wire and test drove still same problem, just to test. So if 2wd should have 12 volts and 4wd low should be zero volts correct?
 
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Old Sep 29, 2024 | 11:03 AM
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Originally Posted by 66chuckr
So if 2wd should have 12 volts and 4wd low should be zero volts correct?
That is my interpretation of how the circuit works.

Diagram clipped from the other thread:
 
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Old Sep 30, 2024 | 10:16 AM
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Have you cleared the codes?
 
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