Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

battery terminal corroding

Thread Tools
 
Search this Thread
 
Old Aug 7, 2024 | 06:02 PM
  #1  
highboy1975's Avatar
highboy1975
Thread Starter
|
Cargo Master
20 Year Member
Liked
Joined: Sep 2003
Posts: 2,110
Likes: 32
From: southwest pa
battery terminal corroding

any ideas why? i always have to clean the passenger side battery ground because it accumulates a bluish white powder on it. any known things to check? voltage on the sct shows fine, although i cant remember the exact number at the moment. just seems odd.
 
Reply
Old Aug 7, 2024 | 06:06 PM
  #2  
bismic's Avatar
bismic
Fleet Owner
Community Builder
Liked
Loved
Community Favorite
Joined: Nov 2003
Posts: 27,886
Likes: 3,599
Club FTE Gold Member
Battery may be venting some acid vapors
 
Reply
Old Aug 7, 2024 | 06:23 PM
  #3  
highboy1975's Avatar
highboy1975
Thread Starter
|
Cargo Master
20 Year Member
Liked
Joined: Sep 2003
Posts: 2,110
Likes: 32
From: southwest pa
Originally Posted by bismic
Battery may be venting some acid vapors
so, normalish? or should i actually be concerned?
 
Reply
Old Aug 7, 2024 | 06:37 PM
  #4  
bismic's Avatar
bismic
Fleet Owner
Community Builder
Liked
Loved
Community Favorite
Joined: Nov 2003
Posts: 27,886
Likes: 3,599
Club FTE Gold Member
From my experience, it seems that some brands of wet cell batteries tend to do it and others don't as much. I use AGM batteries now, so no issues there.

@TooManyToys. uses Walmart batteries and has not had it happen to him with that choice.

You haven't noticed the battery getting overly hot have you?

IMO, it isn't something I would like to put up with.
 
Reply
Old Aug 7, 2024 | 06:58 PM
  #5  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,824
Likes: 3,104
From: Jersey Shore
You can have a gap in the case where it surrounds the post and it wicks into a he terminals. For the last few years Ford has had a bad issue with the assembly line batteries like this. But it can happen with any brand.

I’ve not had this issue with the Walmarts I’ve been buying since 2014. I have 12 batteries in vehicles, tractors, equipment.
 
Reply
Old Aug 7, 2024 | 07:28 PM
  #6  
highboy1975's Avatar
highboy1975
Thread Starter
|
Cargo Master
20 Year Member
Liked
Joined: Sep 2003
Posts: 2,110
Likes: 32
From: southwest pa
You haven't noticed the battery getting overly hot have you?

IMO, it isn't something I would like to put up with.[/QUOTE]

i dont really make a habit of feeling my batteries for heat, but i guess maybe i should. these are duracell branded dekas and the other one doesnt do it at all. i just give it a wipe maybe at oil changes or if i have a cable off for some reason.
 
Reply
Old Aug 7, 2024 | 07:28 PM
  #7  
highboy1975's Avatar
highboy1975
Thread Starter
|
Cargo Master
20 Year Member
Liked
Joined: Sep 2003
Posts: 2,110
Likes: 32
From: southwest pa
Originally Posted by TooManyToys.
You can have a gap in the case where it surrounds the post and it wicks into a he terminals. For the last few years Ford has had a bad issue with the assembly line batteries like this. But it can happen with any brand.

I’ve not had this issue with the Walmarts I’ve been buying since 2014. I have 12 batteries in vehicles, tractors, equipment.
i have to see who supplies fords batteries now.
 
Reply
Old Aug 7, 2024 | 07:59 PM
  #8  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,824
Likes: 3,104
From: Jersey Shore
It's been going on for a few years.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Aug 7, 2024 | 08:38 PM
  #9  
Jimmy's Pilot Service's Avatar
Jimmy's Pilot Service
Laughing Gas
Veteran: Navy
5 Year Member
Photogenic
Shutterbug
Joined: Nov 2020
Posts: 992
Likes: 367
From: Republic of Texas
Felt battery pads help slow the issue.
Regularly, as in about once a month, bubble bath with long soft brush and lots of water after helps.
Regularly apply a good coating of a proper electrical grease such as NO-OX-ID after washing and let it ooooz into the connectors and into the felt pads helps. And yes it looks bad and is sticky, live with it.

But once the battery vents and gets into the clamps and cable there is only one fix. Replace everything affected... That is battery and cable.
Once in the cable, there is no stopping or patching the problem. Prevention is best.
 
Reply
Old Aug 7, 2024 | 10:03 PM
  #10  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,824
Likes: 3,104
From: Jersey Shore
Maybe in the cable, maybe not. The terminal soaking in baking soda and water (Alkaline) for a few would correct the terminal. I'd replace the battery rather than screw with it every month or so.
 
Reply
Old Aug 8, 2024 | 08:48 AM
  #11  
Fuzzpuss's Avatar
Fuzzpuss
Cargo Master
10 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2015
Posts: 3,420
Likes: 934
From: Fort Worth, TX
I've had Walmart's Everstart Maxx batteries since October 2022. Sorry to report mine have the same problem, and it's been going on for many months. Same with the Everstart Maxx in my wife's Tundra, and hers is only 8 months old. I wonder if it's the extreme heat we get down here in TX that causes the case to fail.

I'll be spending the extra $100 on AGM's next time around.
 
Reply
Old Aug 8, 2024 | 08:59 AM
  #12  
Fuzzpuss's Avatar
Fuzzpuss
Cargo Master
10 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2015
Posts: 3,420
Likes: 934
From: Fort Worth, TX
I just called the 888 number listed on Walmart's website for warranty info. They said the corrosion is caused by over or under tightening of the terminals to the post, which causes micro cracks in the case, and is not covered under warranty. The things that make you say hmmmm.....
 
Reply
Old Aug 8, 2024 | 09:02 AM
  #13  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,824
Likes: 3,104
From: Jersey Shore
Hard to overtighten with the style of terminal we have.

You may be right about the heat; I see none of that. Do your Walmarts have caps, or are they vented with a small nipple at the side?
 
Reply
Old Aug 8, 2024 | 09:19 AM
  #14  
Fuzzpuss's Avatar
Fuzzpuss
Cargo Master
10 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2015
Posts: 3,420
Likes: 934
From: Fort Worth, TX
Originally Posted by TooManyToys.
Hard to overtighten with the style of terminal we have.

You may be right about the heat; I see none of that. Do your Walmarts have caps, or are they vented with a small nipple at the side?
Caps on batteries in both trucks.
 
Reply
Old Aug 8, 2024 | 09:23 AM
  #15  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,824
Likes: 3,104
From: Jersey Shore
Different construction and possibly different suppliers.




 
Reply



All times are GMT -5. The time now is 05:17 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE