Dual valve stems?
That's really not the problem. I don't have trouble checking with a gauge or filling tires. I guess I wasn't clear, but I want the second valve stem to mount TPMS sensors to, so that they won't interfere with being able to attach a gauge or air chuck to the original stems. I'm just not sure if drilling rims and adding a second stem can typically be done to the 19.5" wheels.
I for one would not drill a second hole just for TPMS. Theoretically it would work if you can get the holes and correct mounting surfaces machined into the rim. This is a bigger issue with the aluminum wheels than the steel.
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I've had 19.5 wheels for the last 25 years, and frankly I'm not sure either.
You're asking the right questions though, because the rim contours are different between the steel and the aluminum stock wheels, even while the bead taper is the same.
The question is, do you really want to take on the potential liability of having drilled holes through your wheels into a pressure zone rated to retain 110 psi?
It is one thing to buy a wheel with dual valve stem holes. It is quite another thing altogether to make your own holes. In the event of a tire blow out that leads to an accident that leads to death or severe bodily injury of another party... and the other party, seeking to tap the big pockets of Ford and the tire manufacturer, sends an investigator to closely examine the wreckage looking for defects to blame on Continental or Maxion (the steel wheel manufacturer)... but instead finds a second valve stem hole... I wouldn't want to be the person who drilled, or who commissioned that second hole to be drilled, after the fact of wheel manufacture.
There are wheels out there that are manufactured at the outset with dual valve holes per single wheel. From track race car wheels to aftermarket sports car wheels to 22.5" heavy truck wheels, which are shown further below.
And you're not alone.
Doran Manufacturing, the manufacturer of Tire Monitoring Systems for Commercial Vehicles, School Busses, Cement Trucks, Garbage Trucks, and other truck and trailer fleets that use high pressure tires with steel corded sidewalls that act as Faraday cages that interfere with the signal of TPMS sensors, feels your pain, and shares your idea for the same solution.
From a trade show both in Australia, in 2021:
Having the second Valve Hole with a Tire Sensor permanently mounted means that:
- Sensors do not need to be removed each time for re- pressurisation.
- Reduced maintenance and loss of Sensors (dropped or forgotten to be replaced).
- No need for Air Valve Extension for the Sensor or (support bracket) on the Inner Wheel (Dual Wheel Sets).
- Provide accurate Temperature alerts as Short Steel Air valve stems can be utilised.
- Second valve can be used for re- pressurisation and CTI (contact tyre inflation) systems.
Contact Howmet Aerospace, and see if they can produce a set of wheels for you.
Consider selling your stock wheels unmolested, to help finance the move to an industry manufactured upgrade that removes you from being personally part of the liability equation for modifying your wheels.
One more thing...
Remember that the inboard dual rear steel wheel has a 5 hand hole pattern, which makes it impossible to locate a diametrically opposing symmetrically situated second valve hole 180° from the original valve hole, that is accessible via a hand hole.
Unlike the American Axle rear axle on the Dodge 4500/5500, the machined hub land on the Dana M300 and M315 is not broad enough to adequately support the thickness of two aluminum wheels siamesed as a pair. So a 5 hand hole steel wheel will always be something to contend with, unless you have custom wheels made.
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