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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

First time head swap on a 6.0L - It begins....

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Old Jun 27, 2024 | 01:03 PM
  #16  
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Originally Posted by joe blow
Make sure and use a high quality no maintenance "spring" clamp and not a worm drive clamp. If you must use a worm drive make sure it is a shielded clamp for silicone or you'll destroy that hose.
I ordered these for the delete hose:
https://www.speedwaymotors.com/COMP-...l?gad_source=1

Originally Posted by joe blow
You can rent stands unless CA is different than the US.

Only the front lifters are getting replaced. - With the amount of miles that is worrisome, since the rears are generally the one that let loose.
It is what it is. I am out of time and money. If this economy didn't suck so hard I could afford to take more time off and do more. I struggled with the decision for a long time, but now that I've started the project it's not happening. I will address the rear lifters at a later date; hopefully MUCH later.

And besides, who says my old lifters are any worse than the junk that's being produced these days? Kind of a crap shoot either way, IMO.
 
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Old Jun 27, 2024 | 01:23 PM
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It is a huge commitment, especially to remove the engine. I spent a few days making the rotating stand and a month finding every part I needed. I had the time and money so it wasn't a huge issue other than borrowing an old S-10 to drive around in the meantime.

As for the lifters in your truck the high miles (296k miles) is what I was referring to, as some others here also express.

At this point your mind is made up so regardless of the advice, the job is happening.



Not sure it is a shielding clamp made for silicone like this:https://www.brewhardware.com/product_p/hoseclamp.htm

I will add that with a worm drive you have to tighten it over time, because it will eventually come loose. With a spring clamp there is NO maintenance or chance of it coming loose.



Good Luck
 
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Old Jun 27, 2024 | 02:17 PM
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Other than the ground and fuel line mount, is there any point in keeping the engine lifting brackets that are attached to the rocker boxes. I'm afraid I'll break something if I try removing the screws, but I would like to cut them off at or below the top of the rocker box. Especially the driver side to make it easier to get into the thermostat housing.
 
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Old Jun 27, 2024 | 02:40 PM
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Those screws were hard to remove on mine, but I got them out.

One of the other things I did "while I was there" with this 2003 was to change the bracket situation for the exhaust sensor. It always bugged me having it mounted to the T/S bolt.









 
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Old Jun 27, 2024 | 03:38 PM
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Did you have to heat it up?

What did you do for the fuel line strap?
 
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Old Jun 27, 2024 | 03:41 PM
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Jack I recall you were swamped with other projects at the time. Were you able to get your engine back in the truck?
 
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Old Jun 27, 2024 | 04:00 PM
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I did. In the beginning of 2022.

 
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Old Jun 27, 2024 | 04:15 PM
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Originally Posted by joe blow
Jack I recall you were swamped with other projects at the time. Were you able to get your engine back in the truck?
He kinda' snuck that chapter around all of us...
 
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Old Jun 27, 2024 | 04:29 PM
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Actually, what has really screwed me up to this day is I was doing all my Powerstroke things on my 2011 iMAC, images, and video, and I had a hard drive issue; or a software issue. So all the top-end building of the engine is screwed up, and I haven't found anyone who can correct the mess. Apple software for photos and videos is not like Windows. I had 1.6TB of files; I now have 0.6 TB.







So worked on my 2017 iMac post-install and tried to recover what I could, and another hard drive issue screwed the iMovie projects up. Notice the blank segments.



And then the destruction at the farm from the kids, me falling down the stairs, and Leslie's two emergency surgeries, I'm not paying much attention to 6.0L things.
 
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Old Jun 27, 2024 | 06:55 PM
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Cam lobes through the lifter bores.

Cylinder #4




Cylinder #2



 
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Old Jun 28, 2024 | 04:09 AM
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I admire you for getting this done. I often wondered if it could be done in the truck. You never see many videos on doing heads with the engine in the truck.
 
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Old Jun 28, 2024 | 06:30 PM
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Srmastertech has done a pretty good job with his video series, though they don't show any block or head prep, and he removes the evaporator and entire air box. He also doesn't mess with the motor mounts or tilt the engine.


I have only taken the right head off, but there is a surprising amount of room. And removing the fan, water pump, and radiator allows you to stand right in front of the engine. After I take the front cover off it should be completely doable. Worst part will be the lower rear corner of the driver side, where it is very close to the firewall. There are two options for dealing with that: tilting the engine and/or putting a big dent in the firewall with a BFH.
 
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Old Jun 28, 2024 | 07:20 PM
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That may be the fitting, Chris. FYI, you need to delete some of your old PMs - storage is full.

Anytime I have to do top work on the engine, the fan and rad come out.
 
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Old Jun 29, 2024 | 10:24 AM
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Originally Posted by TooManyToys.
That may be the fitting, Chris. FYI, you need to delete some of your old PMs - storage is full.

Anytime I have to do top work on the engine, the fan and rad come out.
I got a couple of emails about that. I assume you tried twice? I appreciate the effort. It's cleared out now, thanks, Jack.
 
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Old Jun 29, 2024 | 10:27 AM
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Yes, twice.
 
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