Notices
1999 - 2016 Super Duty 1999 to 2016 Ford F250, F350, F450 and F550 Super Duty with diesel V8 and gas V8 and V10 engines
Sponsored by:
Sponsored by: Real Truck

Compression test on a 2011 6.2

Thread Tools
 
Search this Thread
 
Old Jun 16, 2024 | 02:25 PM
  #1  
bounceroo's Avatar
bounceroo
Thread Starter
|
5th Wheeling
Liked
Joined: Apr 2024
Posts: 43
Likes: 6
Compression test on a 2011 6.2

Compression test results were all 170 except cyl 8 which was 140 psi. Truck has 270,000 but I was told the engine is not the original. Had a bunch of random misfire codes and cyl 8 misfire. Coil packs are crispy inside, only 1 has a resistor or something inside the boot, others are just a spring. Plugs are ngk, looks like a .050 gap or more, obviously way too much! I'm going to replace all plugs and coils, question is, should I pull the valve cover or is the lower compression passable? If it's been misfiring, maybe it's carbon buildup on the valves, or I've heard about broken springs too? I don't have a leak down tester. Many thanks.

 
Reply
Old Jun 17, 2024 | 05:20 PM
  #2  
bounceroo's Avatar
bounceroo
Thread Starter
|
5th Wheeling
Liked
Joined: Apr 2024
Posts: 43
Likes: 6
Valve springs look decent

So I removed the valve cover to check the springs on the #8 cylinder with lower compression just to rule that out. I'm assuming that because it's been misfiring, possibly for years, that the valves are full of carbon deposits or that the rings are worse than the others. I've heard that putting oil in the cylinder and then checking compression will possibly tell me if the rings are the issue. If anyone has any reason that this is not a good idea, please let me know. I'll post findings later on regardless.
 
Reply
Old Jun 17, 2024 | 05:46 PM
  #3  
'89F2urd's Avatar
'89F2urd
Lead Driver
15 Year Member
Liked
Loved
Joined: May 2011
Posts: 5,772
Likes: 442
Originally Posted by bounceroo
So I removed the valve cover to check the springs on the #8 cylinder with lower compression just to rule that out. I'm assuming that because it's been misfiring, possibly for years, that the valves are full of carbon deposits or that the rings are worse than the others. I've heard that putting oil in the cylinder and then checking compression will possibly tell me if the rings are the issue. If anyone has any reason that this is not a good idea, please let me know. I'll post findings later on regardless.
Just make sure you don't put a ton of oil in, just a squirt. Turn it over with the spark plug out and the fuel injectors unplugged after you spray some oil in, to spread it around the cylinder, then take your compression reading.

With engines that have idled a lot, or have carbon build up for other reasons, it is actually really good to run them hard. Long pulls getting on the highway floored, kinda pulls.
 
Reply
Old Jun 17, 2024 | 08:25 PM
  #4  
bounceroo's Avatar
bounceroo
Thread Starter
|
5th Wheeling
Liked
Joined: Apr 2024
Posts: 43
Likes: 6
Originally Posted by '89F2urd
Just make sure you don't put a ton of oil in, just a squirt. Turn it over with the spark plug out and the fuel injectors unplugged after you spray some oil in, to spread it around the cylinder, then take your compression reading.

With engines that have idled a lot, or have carbon build up for other reasons, it is actually really good to run them hard. Long pulls getting on the highway floored, kinda pulls.

Thank you for the reply. I will do that tomorrow and see if the pressure changes. If not, would you think that the valves might be full of carbon on that cylinder? I can't think of any other reason for lower compression if it's not the rings but I'm not very knowledgeable about engines. Once I replace the plugs and coil packs, maybe some cleaner would be a good idea. I only recently purchased the vehicle so I have no idea how long the misfire was going on, only that it desperately needed a tune up.
 
Reply
Old Jun 17, 2024 | 09:17 PM
  #5  
'89F2urd's Avatar
'89F2urd
Lead Driver
15 Year Member
Liked
Loved
Joined: May 2011
Posts: 5,772
Likes: 442
You can perform a leak down test to determine if it's leaking past the valves or through the crank case. 140 isnt abysmal, so the engine is likely not trash, and it may simply be leaking past a valve.

Definitely fix the misfire, don't want to be driving with that unless you unplug the fuel injector on the missing cylinder. Once it runs good, rip it around like its a racecar for a while.

How many idle hours are on it?
 
Reply
Old Jun 17, 2024 | 09:30 PM
  #6  
bounceroo's Avatar
bounceroo
Thread Starter
|
5th Wheeling
Liked
Joined: Apr 2024
Posts: 43
Likes: 6
Originally Posted by '89F2urd
You can perform a leak down test to determine if it's leaking past the valves or through the crank case. 140 isnt abysmal, so the engine is likely not trash, and it may simply be leaking past a valve.

Definitely fix the misfire, don't want to be driving with that unless you unplug the fuel injector on the missing cylinder. Once it runs good, rip it around like its a racecar for a while.

How many idle hours are on it?

Thank you for the reply

I don't know much about the history, but it was a work truck from up north, probably a few idle hours I imagine. I am going to get a camera to look into the cylinder and see if the piston is clean or full of carbon. I don't have a leak down tester but might need to invest in one, seems like a handy tool for someone that owns an older vehicle! At this point, I'm really hoping that the cylinder is not too damaged but just clogged up with carbon from the misfire. Wishful thinking perhaps.

 
Reply
Old Jun 18, 2024 | 05:11 AM
  #7  
'89F2urd's Avatar
'89F2urd
Lead Driver
15 Year Member
Liked
Loved
Joined: May 2011
Posts: 5,772
Likes: 442
Originally Posted by bounceroo
Thank you for the reply

I don't know much about the history, but it was a work truck from up north, probably a few idle hours I imagine. I am going to get a camera to look into the cylinder and see if the piston is clean or full of carbon. I don't have a leak down tester but might need to invest in one, seems like a handy tool for someone that owns an older vehicle! At this point, I'm really hoping that the cylinder is not too damaged but just clogged up with carbon from the misfire. Wishful thinking perhaps.

You can get the idle hours from the vehicle info, prompted by buttons on the steering wheel.

I wouldn't lose sleep over the compression reading. If it was running with a misfire then the rings are probably caked with resisual gas crud, and some seafoam or atf soak with some hard running will clean it up enough to control oil consumption. We can go over that after you bore scope and correct the misfire. Make sure you bore a few cylinders so you have something to compare against
 
Reply
Old Jun 18, 2024 | 11:16 AM
  #8  
shaun.be's Avatar
shaun.be
Tuned
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2015
Posts: 349
Likes: 72
From: Seguin, Texas
If you don't want to unplug all the fuel injectors you can always crank while doing flood clear, which is where you turn on the key, hold the accelerator to the floor and also crank while holding the accelerator down.
I always do this when I change oil in my wife's expedition so it can build some oil pressure before fire up.

also don't forget that the 6.2 has 16 spark plugs, the lower plugs on the passenger side are a pain to change out.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Jun 18, 2024 | 06:53 PM
  #9  
bounceroo's Avatar
bounceroo
Thread Starter
|
5th Wheeling
Liked
Joined: Apr 2024
Posts: 43
Likes: 6
Originally Posted by '89F2urd
You can get the idle hours from the vehicle info, prompted by buttons on the steering wheel.

I wouldn't lose sleep over the compression reading. If it was running with a misfire then the rings are probably caked with resisual gas crud, and some seafoam or atf soak with some hard running will clean it up enough to control oil consumption. We can go over that after you bore scope and correct the misfire. Make sure you bore a few cylinders so you have something to compare against
I used the scope to look into a few cylinders. All are blackish but number 8 looks like a dirty stove pipe. I should mention that my camera scope and compression tester are dollar store quality, so I didn't get a very clear view, but they're certainly not clean pistons. I did see the edge of the valve and it's also very black and cruddy looking. Added oil to 8, checked compression again and it's 155 psi with oil, 140 without. That's about all I can think of doing with my limited tools and ability. I'll replace the plugs, coil packs and add some cleaner, take it for a run and post results next week. I thank you so much for the info.
 
Reply
Old Jun 18, 2024 | 07:13 PM
  #10  
bounceroo's Avatar
bounceroo
Thread Starter
|
5th Wheeling
Liked
Joined: Apr 2024
Posts: 43
Likes: 6
Originally Posted by shaun.be
If you don't want to unplug all the fuel injectors you can always crank while doing flood clear, which is where you turn on the key, hold the accelerator to the floor and also crank while holding the accelerator down.
I always do this when I change oil in my wife's expedition so it can build some oil pressure before fire up.

also don't forget that the 6.2 has 16 spark plugs, the lower plugs on the passenger side are a pain to change out.
Thank you, I did find out about the accelerator pedal fuel cutout before starting this project, glad I did because I was about to unplug all of the injectors, but I appreciate you letting me know about that. I watched a few videos and seen a few posts about the passenger side plug fiasco. I'm not looking forward to it but I think I'm going to go the route that has been suggested, removing the wheel and wheel well to access them, rather than removing all the hoses and getting cuts and bruises all over my hands. I was shocked when I heard that there were 16 plugs! Never heard of such a thing until I tried to buy 8 plugs and the guy said that I should replace all of them, all 16!
 
Reply
Old Jun 18, 2024 | 07:14 PM
  #11  
'89F2urd's Avatar
'89F2urd
Lead Driver
15 Year Member
Liked
Loved
Joined: May 2011
Posts: 5,772
Likes: 442
Originally Posted by bounceroo
I used the scope to look into a few cylinders. All are blackish but number 8 looks like a dirty stove pipe. I should mention that my camera scope and compression tester are dollar store quality, so I didn't get a very clear view, but they're certainly not clean pistons. I did see the edge of the valve and it's also very black and cruddy looking. Added oil to 8, checked compression again and it's 155 psi with oil, 140 without. That's about all I can think of doing with my limited tools and ability. I'll replace the plugs, coil packs and add some cleaner, take it for a run and post results next week. I thank you so much for the info.
So the cylinder is probably fine, or good enough, and the carbon cake is all in the rings. You could soak the cylinder with something, just make sure you always crank it over with a plug removed before starting.

Report back what you try, and what the results are. Don't forget, fresh oil and hard driving. Once you get the carbon loosened up in the cylinder, the way to get it out is to blow it out with explosions.
 
Reply
Old Jun 18, 2024 | 07:26 PM
  #12  
bounceroo's Avatar
bounceroo
Thread Starter
|
5th Wheeling
Liked
Joined: Apr 2024
Posts: 43
Likes: 6
Originally Posted by '89F2urd
So the cylinder is probably fine, or good enough, and the carbon cake is all in the rings. You could soak the cylinder with something, just make sure you always crank it over with a plug removed before starting.

Report back what you try, and what the results are. Don't forget, fresh oil and hard driving. Once you get the carbon loosened up in the cylinder, the way to get it out is to blow it out with explosions.
I will post results. I forgot to mention that I did try to get the idle hours on the dash as you mentioned but it didn't seem to work without starting the engine, which I can't do yet, but I will check once I get everything put back together. Also, in the first post I said that the plugs were gapped around .050. I bought a new guage set because the numbers were hard to see and the gap was actually .020. Quite a difference!
 
Reply
Old Jun 21, 2024 | 06:17 PM
  #13  
bounceroo's Avatar
bounceroo
Thread Starter
|
5th Wheeling
Liked
Joined: Apr 2024
Posts: 43
Likes: 6
New plugs and coil packs

I just replaced 16 plugs and 8 coil packs. Engine was running much better, very noticeable difference compared to before, sounded smooth. I took it out on the highway for 15 minutes, a bit sluggish but much better, shut it off, started it back up and within a minute P0420 and 0430 came back on, nothing else yet. I'm not sure if those codes affect the engine but it does have a slight chug at idle compared to a smooth steady sound. Is it possible that running with misfires has blocked the cats? Anything I can look for on the OBD scanner? MAF or any other readings that might determine something?
 
Reply
Old Jun 21, 2024 | 06:32 PM
  #14  
'89F2urd's Avatar
'89F2urd
Lead Driver
15 Year Member
Liked
Loved
Joined: May 2011
Posts: 5,772
Likes: 442
Originally Posted by bounceroo
I just replaced 16 plugs and 8 coil packs. Engine was running much better, very noticeable difference compared to before, sounded smooth. I took it out on the highway for 15 minutes, a bit sluggish but much better, shut it off, started it back up and within a minute P0420 and 0430 came back on, nothing else yet. I'm not sure if those codes affect the engine but it does have a slight chug at idle compared to a smooth steady sound. Is it possible that running with misfires has blocked the cats? Anything I can look for on the OBD scanner? MAF or any other readings that might determine something?

Those are both cat codes. I'm not bulishltlting ya when i say to go out and drive it hard....that code may clear with some really hot pulls. At the very least, I bet it idled better even if the code doesn't clear......after a multitude of high rpm rips of course.
 
Reply
Old Jun 21, 2024 | 06:51 PM
  #15  
bounceroo's Avatar
bounceroo
Thread Starter
|
5th Wheeling
Liked
Joined: Apr 2024
Posts: 43
Likes: 6
Originally Posted by '89F2urd
Those are both cat codes. I'm not bulishltlting ya when i say to go out and drive it hard....that code may clear with some really hot pulls. At the very least, I bet it idled better even if the code doesn't clear......after a multitude of high rpm rips of course.
I did take it on the highway, pressed down a good amount on the accelerator but didn't want to do anything too serious until it ran for a bit, probably only to 4000 rpm, then the engine light came back on and I got worried about doing damage.
 
Reply



All times are GMT -5. The time now is 12:36 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE