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another front diff explosion. 2023 f150

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Old May 14, 2024 | 05:57 PM
  #16  
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Lucky I'm alive I guess......

 
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Old May 14, 2024 | 06:01 PM
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Mine's a '17--- but they didn't change axles since then did they?
 
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Old May 14, 2024 | 07:15 PM
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Holy cow I have a call in to my dealer here in Utah- but he hasn't returned my call yet
 
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Old May 14, 2024 | 09:18 PM
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To me, this seems to be some sort of powdered metal injection moled product (MIM).

I've seen reports of hairline fractures in these castings leaving small puddles in guy's driveways.

I read other ford forums, but this is my only account.

 
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Old May 23, 2024 | 10:01 PM
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Any update on this thread Jack?
 
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Old Jun 3, 2024 | 06:53 AM
  #21  
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I would love to hear an update too. And, also would like to hear whether this is actually common or not.

I do know that since the covid debacle these auto makers have been looking for any way they can find to cut costs, and different vendors using different materials is one way they've done it. The design of some parts hasn't changed at all but the material used to make them has.
 
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Old Jun 3, 2024 | 08:56 PM
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I asked my dealer said he hasn't seen anything like it here in N. Utah anyway- I don't know him personally so there's that, but you may be on to something-
 

Last edited by 85e150; Jun 3, 2024 at 09:22 PM. Reason: Off topic item removed.
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Old Jun 3, 2024 | 09:24 PM
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Wow...injection molding gears for a 400 HP truck differential, unbelievable! I know they are taking every penny they can out of these trucks but this is insane! They really are just trying to get them past the 60,000 mile warranty.
 
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Old Jun 4, 2024 | 09:27 AM
  #24  
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I have no updates yet guys, but will post as soon as I hear something from the dealer.

They've had it for 3 weeks now, and haven't even gotten it into a service bay.

I'm leaving voicemails and getting nothing back.

They gave me a spanking new pos bronco sport for a loaner, which I'm terrified of scratching or getting dirty. It's completely unusable for work. (I'm in construction). Even with load blankets lining the cargo area, it's damn near worthless to me.

Need my ladder rack back!!!
 
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Old Jun 4, 2024 | 09:32 AM
  #25  
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Originally Posted by RossRR
Wow...injection molding gears for a 400 HP truck differential, unbelievable! I know they are taking every penny they can out of these trucks but this is insane! They really are just trying to get them past the 60,000 mile warranty.
It's the diff cases that are the problem. They're designed to hold the torque going forward, but reversing just blows them apart. I mean, there are forced induction builds out there dumping 1,000 hp into them on the drag strip (without issue). But backing up on slippery surfaces seems to be their downfall.

Many examples out there in internet land, but I don't want to link to another forum here. Not sure what the rules on that are.
 
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Old Jun 4, 2024 | 09:43 AM
  #26  
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Howdy Jack- man this is pretty disturbing- I know what you mean about a "loaner" hope this works out as we are all affected.
 
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Old Jun 4, 2024 | 09:53 AM
  #27  
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Originally Posted by Skidrowvet
Howdy Jack- man this is pretty disturbing- I know what you mean about a "loaner" hope this works out as we are all affected.
Yes, the "Baby Bronco" ahem... is less than ideal.

 
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Old Jun 8, 2024 | 05:59 PM
  #28  
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We really shouldn't be surprised by this. After all differentials are a new thing. It's not like they've been made for the last century plus.
 
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Old Jun 9, 2024 | 02:12 PM
  #29  
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Originally Posted by VanGo3
We really shouldn't be surprised by this. After all differentials are a new thing. It's not like they've been made for the last century plus.
Gee whiz. I sure do wish mine was iron like the good old days.

Or at least real aluminum.

Tomorrow marks 4 weeks exactly that my truck has been sitting in the same parking space I left it in at the dealer.

 
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Old Jun 9, 2024 | 05:01 PM
  #30  
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FWIW, I've seen a FORD Rep on the site telling people to send him information about their vehicle. IF it was ME, (I'm not very patient), I'd go back through the pages, find his information and send a message. If nothing else I'd feel better.

There use to be a fund that would give you money under "customer satisfaction", for having to wait as long as you have. I'd be a mad individual if I was making payments on a truck that literally fell apart, that I couldn't drive, even though they gave you a loaner vehicle !!!!!!!! Just my $0.02
 
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