Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

Ignition Switch Ground is Melted

Thread Tools
 
Search this Thread
 
Old Apr 27, 2024 | 08:51 PM
  #1  
samouka's Avatar
samouka
Thread Starter
|
4th Gear
Joined: Apr 2024
Posts: 4
Likes: 0
Ignition Switch Ground is Melted

Replaced the steering column on my 97 7.3 manual with a rebuilt one from Steering Column Services. It's been loose for years, most recently wouldn't start so I assumed something in the ignition broke off (which it did, lots of little bits of plastic and metal came out when we pulled the old one). Got the rebuilt one put in and hooked up. Lights all work. Still no start. However now we have smoke! Pulled the shrouds off, and this wire is melted. From diagrams I found online, this is the ground from the ignition switch. The only part that gave me doubt putting it back together has a red arrow in a picture (not my picture, screenshotted from a YouTube video). Mine is super loose and hard to keep on. I'm guessing it's also a ground and is supposed to snap on? Anyone know what that little wire part is and what it's for? or any idea why the harness we've had all along is suddenly smoked when we plugged in to this new steering column?
I can run a new ground but don't want to immediately smoke that one too.



 
Reply
Old Apr 27, 2024 | 10:01 PM
  #2  
Edgethis's Avatar
Edgethis
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: May 2009
Posts: 6,804
Likes: 703
From: Tobyhanma, PA
When did it start to smoke? When turning to crank?

Something must be pinched.

 
Reply
Old Apr 28, 2024 | 12:11 AM
  #3  
samouka's Avatar
samouka
Thread Starter
|
4th Gear
Joined: Apr 2024
Posts: 4
Likes: 0
Originally Posted by Edgethis
When did it start to smoke? When turning to crank?

Something must be pinched.
It isnt cranking. I can hear the click of the starter but no attempt at cranking it. We've cleaned off the battery terminals, batteries are 2 years old, alternator is same age.
 
Reply
Old Aug 30, 2025 | 07:11 AM
  #4  
Cran95zf5's Avatar
Cran95zf5
1st Gear
Joined: Aug 2025
Posts: 1
Likes: 0
Originally Posted by samouka
It isnt cranking. I can hear the click of the starter but no attempt at cranking it. We've cleaned off the battery terminals, batteries are 2 years old, alternator is same age.
Did you ever find out what the issue was causing it to ground out? My truck is doing the same!
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
TXwingnutt
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
13
Sep 29, 2022 04:55 PM
te47823
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
6
Aug 15, 2022 06:22 PM
PowerstrokeKoz
1994.5 - 1997 7.3L Power Stroke Diesel
12
Apr 27, 2022 07:34 PM
DavenTn
Excursion - King of SUVs
5
Nov 30, 2020 10:33 PM
Moundainner
1987 - 1996 F150 & Larger F-Series Trucks
35
Jul 12, 2014 02:40 PM




All times are GMT -5. The time now is 01:55 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE