Notices
Excursion - King of SUVs 2000 - 2005 Ford Excursion
Sponsored by:
Sponsored by:

Battery Terminals

Thread Tools
 
Search this Thread
 
Old Apr 7, 2024 | 05:10 PM
  #1  
anton5052's Avatar
anton5052
Thread Starter
|
5th Wheeling
Joined: May 2017
Posts: 47
Likes: 0
Battery Terminals

One of the crappy battery terminals finally snapped.....what do you guys recommend ? The Dorman terminals ?

No, im not buying another stock battery cable harness for a single broken terminal =)

2005 Ford Excursion 6.0

Thanks in advance guys!!
 
Reply
Old Apr 7, 2024 | 05:32 PM
  #2  
OldMechanic57's Avatar
OldMechanic57
Tuned
Joined: Oct 2020
Posts: 418
Likes: 178
From: Piedmont of N.C.
Originally Posted by anton5052
One of the crappy battery terminals finally snapped.....what do you guys recommend ? The Dorman terminals ?

No, im not buying another stock battery cable harness for a single broken terminal =)

2005 Ford Excursion 6.0

Thanks in advance guys!!
If you know someone that has a crimping tool, and I mean one of the heavy duty ones, you could have them crimp a new terminal onto your existing harness. There is a plethora of terminals out there if you look in all the right places. Don’t forget the adhesive lined heat shrink tubing to do it right.
 
Reply
Old Apr 11, 2024 | 08:53 PM
  #3  
John in OkieLand's Avatar
John in OkieLand
Lead Driver
Community Builder
Liked
Loved
Community Favorite
Joined: Aug 2022
Posts: 5,108
Likes: 1,423
From: Oologah, OK
Club FTE Silver Member

I have two different styles on mine, simply because the driver side has more accessories hanging on it.

I use FLUID FILM, to keep them looking WET and corrosion free.







the BIG RED fuse is for my ARM Research electric steps,
love them, open the door, and they pop down.


 
Reply
Old Apr 11, 2024 | 09:05 PM
  #4  
Hellraiser456's Avatar
Hellraiser456
Mountain Pass
Photogenic
Joined: May 2022
Posts: 212
Likes: 44
I went with military style connectors and added crimped lugs to all the wiring.

There is a write up somewhere around here using a cheap crimper and lugs. Very affordable and effective.
 
Reply
Old Apr 14, 2024 | 07:23 AM
  #5  
anton5052's Avatar
anton5052
Thread Starter
|
5th Wheeling
Joined: May 2017
Posts: 47
Likes: 0
Thanks for all the recommendations !!
 
Reply
Old Apr 14, 2024 | 10:18 AM
  #6  
bwguardian's Avatar
bwguardian
Cargo Master
Liked
Loved
Community Favorite
Joined: Dec 2007
Posts: 2,039
Likes: 310
Originally Posted by John in OkieLand
I have two different styles on mine, simply because the driver side has more accessories hanging on it.

I use FLUID FILM, to keep them looking WET and corrosion free.







the BIG RED fuse is for my ARM Research electric steps,
love them, open the door, and they pop down.
I like the simplicity and flexibility of those terminals...where did you get them? I've also been somewhat looking at the AMP...maybe just a typo...Research electric power steps. Did you buy them new or get from a truck? I see them from time to time where they remove them and put them up for sale, but they don't include the harness and/or the electronic brains on the inside of the cab...
 
Reply
Old Apr 14, 2024 | 11:35 AM
  #7  
unleashd's Avatar
unleashd
Fleet Mechanic
10 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2015
Posts: 1,843
Likes: 191
From: NoVA
Club FTE Gold Member
Originally Posted by bwguardian
I like the simplicity and flexibility of those terminals...where did you get them?
https://a.co/d/8gJYSVs
 
Reply
Old Apr 15, 2024 | 08:33 AM
  #8  
bwguardian's Avatar
bwguardian
Cargo Master
Liked
Loved
Community Favorite
Joined: Dec 2007
Posts: 2,039
Likes: 310
Originally Posted by unleashd
That link took me to some website called Super Deals...tried it twice...
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-1

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-2

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-3

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-4

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-5

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-6

Every 2026 Ford Engine Explained

 Brett Foote
story-7

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-8

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-9

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
Old Apr 15, 2024 | 09:49 AM
  #9  
callforfire's Avatar
callforfire
More Turbo
10 Year Member
Joined: Sep 2015
Posts: 640
Likes: 282
From: Texas
you can search for 6-position battery terminals on places like ebay & amzn. I went with gp audio myself. https://gpcaraudio.com/gp-machined-parts/

We have quite a few battery/cable/terminal/ discussions distributed about the place... for some inspiration.
https://www.ford-trucks.com/forums/1...on-change.html
 
Reply
Old Apr 15, 2024 | 07:35 PM
  #10  
unleashd's Avatar
unleashd
Fleet Mechanic
10 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2015
Posts: 1,843
Likes: 191
From: NoVA
Club FTE Gold Member
Originally Posted by bwguardian
That link took me to some website called Super Deals...tried it twice...
Not sure why. Here's is another try
Amazon Amazon
Just search for battery terminals and scroll through the options. You'll find plenty.

 
Reply
Old Apr 19, 2024 | 06:44 PM
  #11  
John in OkieLand's Avatar
John in OkieLand
Lead Driver
Community Builder
Liked
Loved
Community Favorite
Joined: Aug 2022
Posts: 5,108
Likes: 1,423
From: Oologah, OK
Club FTE Silver Member

I just received these today from Amazon,
to put on a motor home which has the same type, but badly mangled by Gorilla sized hands.

Military Style battery terminal Military Style battery terminal
 
Reply
Old Apr 19, 2024 | 08:16 PM
  #12  
manglass's Avatar
manglass
More Turbo
20 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2004
Posts: 705
Likes: 40
I use marine terminals. Crimp appropriately sized eyelets on the cables and attach. On the larger cables, I crimp and solder them.

Lou Manglass
 
Reply
Old Apr 19, 2024 | 09:38 PM
  #13  
Toreador_Diesel's Avatar
Toreador_Diesel
FTE Leadership Emeritus
20 Year Member
Liked
Loved
Top Answer: 1
Joined: Sep 2003
Posts: 12,258
Likes: 771
From: Houston, Texas
Club FTE Gold Member
Originally Posted by manglass
I use marine terminals. Crimp appropriately sized eyelets on the cables and attach. On the larger cables, I crimp and solder them.

Lou Manglass
As soon as I saw "Manglass" I knew it was none other than Lou Manglass, good to see you back Lou

I too recommend marine terminals. This is exactly what I do for every customer that has battery cable issues or wants an upgrade. It takes time and is a work of art to get the cables fabbed up, but when they're done and the truck starts with authority and is electrically stout, I'm happy.
 
Reply
Old Apr 19, 2024 | 10:01 PM
  #14  
bajaphile's Avatar
bajaphile
Laughing Gas
5 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2019
Posts: 898
Likes: 256
From: San Diego, CA
Just for fun, these look pretty slick...

https://sdhqoffroad.com/products/sdh...y-terminal-kit
 
Reply
Old Apr 20, 2024 | 11:06 AM
  #15  
DavenTn's Avatar
DavenTn
Cargo Master
Liked
Loved
Community Favorite
Joined: Jun 2013
Posts: 2,079
Likes: 63
From: Florida and Tennessee
Originally Posted by manglass
I use marine terminals. Crimp appropriately sized eyelets on the cables and attach. On the larger cables, I crimp and solder them.

Lou Manglass
Same here.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
BigBlue2
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
39
Oct 3, 2022 11:57 AM
Furniture Doctor
1994.5 - 1997 7.3L Power Stroke Diesel
3
Feb 26, 2020 10:25 PM
Nicmike
1999 - 2003 7.3L Power Stroke Diesel
14
Apr 16, 2017 03:02 PM
hannibal0268
General Automotive Discussion
1
Dec 10, 2016 11:37 PM
4x4bigblock
Electrical Systems/Wiring
13
Feb 24, 2006 08:30 AM




All times are GMT -5. The time now is 11:21 PM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE