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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Engine cutting out on me, no codes.

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Old Mar 5, 2024 | 07:18 AM
  #1  
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Engine cutting out on me, no codes.

My '92 F150 has 198k miles, and somewhere around 150k it started cutting out on me on rainy/wet days (and/or when I had a coolant leak). I always assumed that water was getting into somewhere it shouldn't be, but I never dug into it too far, as I knew I was going to part it out soon (IOW, now), so I just drove my Ridgeline when it rained.

But now my '92 F250 (109K miles) has started to do this as well....but on nice, dry days.

Symptoms: While driving, the engine will cut-out momentarily. And by that I mean for only a half-second or so, and it's almost like someone has shut-off the ignition for a split second. I've seen my tach drop to 0 RPM twice when this has happened (other times I've been looking elsewhere), so I'm reasonably sure this is electrical in nature. I tried pulling codes on the truck right after this happened this past weekend, but the only thing I got was my "usual" code 41 (I still haven't tracked down my exhaust leak and/or looked at my RH O2 sensor).

So now I have two trucks that are doing the same da** thing.

Has anyone experienced this before, and could you possibly give me a place to start looking?

Thanks.

Jim
 
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Old Mar 5, 2024 | 09:54 AM
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This is a common problem on these trucks and it's caused by 1 of 3 things.
1) ignition switch under the steering column is failing. These often burn and melt over time, causing the contacts to fail to touch each other. Do all the gauge needles move slightly during the cut out event, or just the tach?
2) ignition coil's plastic rectangular connector is broken and the wire terminals are barely making contact. You can give these two wires a gentle tug to see if they pull out of the rectangular connector. Also check them for corrosion and broken wires inside the insulation.
3) It's less common, but the ignition coil itself may be failing. This is harder to diagnose since the failure is internal to the coil.
​​​​​​
 
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Old Mar 5, 2024 | 10:15 AM
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Originally Posted by Prototypemech
This is a common problem on these trucks and it's caused by 1 of 3 things.
1) ignition switch under the steering column is failing. These often burn and melt over time, causing the contacts to fail to touch each other. Do all the gauge needles move slightly during the cut out event, or just the tach?
2) ignition coil's plastic rectangular connector is broken and the wire terminals are barely making contact. You can give these two wires a gentle tug to see if they pull out of the rectangular connector. Also check them for corrosion and broken wires inside the insulation.
3) It's less common, but the ignition coil itself may be failing. This is harder to diagnose since the failure is internal to the coil.
​​​​​​
Can't say that I've noticed the other gauges move, at least not with any certainty, but I'll be happy to take the truck out on a quick run and monitor this! (Despite the crappy MPG I get, I love this truck!)

Since it's electrical, a small voice in the back of mind was telling me "ignition switch" as well, but for some reason I haven't replaced it yet. Need to learn to listen to myself more often, maybe....

I never thought of the coil connections, or the actual coil, but I will certainly give that connector a good look (and cleaning), and replace the coil "just because".

Thanks!

Jim
 
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Old Mar 17, 2024 | 11:10 PM
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Any update on this?
 
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Old Mar 18, 2024 | 01:05 PM
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Originally Posted by Prototypemech
Any update on this?
No, not yet. Been down with pneumonia the past couple weeks and I haven't felt like doing anything physical. Every time I moved around the lung oysters caused me to cough so much my chest started to hurt.

Thankfully the crud in my lungs is about 90% gone (knock on wood!), so I'll be getting after this as soon as I can get outside for more than 5 minutes without the dry air tearing up my throat.
 
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