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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Help! Cant find the gremlin

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Old Feb 7, 2024 | 07:27 PM
  #16  
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Originally Posted by Prototypemech
They look like this. There should be two of them, but they may have reduced it to one on the obdii engines. I'm not sure. They're between your smog pump and the back of the engine, usually above the passenger side exhaust manifold.


I didn't see anything like what you posted but when I looked the part up in the Google machine this little jewel showed up. Could this be what they are using for the OBD II vehicles? There is a bulb looking piece of plastic in the line from the air pump to the back of the engine but there's no vacuum lines hooked to it.

Edit: After seeing a post about removing the evap system I saw the location. On the 96's they're tucked behind the upper intake so I'll have to remove it to get to them. Lovely.
 
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Old Feb 7, 2024 | 07:28 PM
  #17  
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Originally Posted by rla2005
My suggestion is verify the alternator output DC voltage and AC ripple. It's a stretch, but would explain why removing the belt enables the engine to smooth out.
I had the alternator tested and it was bad so I replaced it. No change in how it runs.
 
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Old Feb 7, 2024 | 08:01 PM
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How does it run with the spout connector pulled?
 
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Old Feb 7, 2024 | 08:01 PM
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Also, help us and post up your codes.
 
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Old Feb 7, 2024 | 08:19 PM
  #20  
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Originally Posted by R&RFord
Also, help us and post up your codes.
1351 is the only one I get, which makes sense. Since the engine is running like crap the computer thinks there is a problem with the ICM.
 
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Old Feb 7, 2024 | 08:25 PM
  #21  
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Originally Posted by R&RFord
How does it run with the spout connector pulled?
Pretty much the same.
 
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Old Feb 8, 2024 | 07:05 AM
  #22  
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Originally Posted by indy358

I didn't see anything like what you posted but when I looked the part up in the Google machine this little jewel showed up. Could this be what they are using for the OBD II vehicles?
That zoomed in photo is the EGR Valve Regulator (EVR).

The TAB and TAD solenoids are behind the EVR.
 
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Old Feb 8, 2024 | 08:28 AM
  #23  
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keep this in the back of your mind, could be plug wire again(mine had 3 go bad in 4 months) miss under load, your miss is when belt on(load) belt off(no load)
 
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Old Apr 2, 2024 | 04:56 PM
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Update.
After going through everything twice and even three times I was to the point of sending it to the shop so we could inspect the thrust bearing. That was the only thing left that I hadn't checked, or so I thought. My brother came over one day to pick up some equipment and I told him what I had been going through with it. He asked if I'd checked the alternator and I replied that I had replaced it recently because it tested bad but that didn't solve the problem. He suggested unplugging it just to see what happened. Well, I did and the miss was gone. I plugged it back in and the miss came back.
Now, where do I go from here? There's no obvious bad spots or kinks in the harness that I can see so I don't think it's a short. Could it be the PCM? I had crossed that off the list because it ran correctly with the belt off. I figured if it was the PCM it would miss whether the belt was on or off. Is there anywhere else any of you can think to check?
I'm relieved it's not the engine but now I have a whole new area to go through and I'm not the best with automotive electrical.
 
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Old Apr 2, 2024 | 05:41 PM
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Well I would start checking and cleaning the grounds.
Battery to motor, motor to frame and motor to cab.
I would also check the PCM ground.
Dave ----
 
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Old Apr 4, 2024 | 06:06 PM
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maybe this will help->Ground Points - Ford Truck Enthusiasts Forums
 
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Old Apr 7, 2024 | 05:17 PM
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Ok, I checked all the grounds I could find and all were good and clean. On the outside chance there was some corrosion I didn’t find I ran an extra ground from the neg terminal to the alternator bracket. No change.
I talked to a mechanic and picked his brain about it. Since I had just unhooked the voltage regulator he said to unhook the line from the battery to the alternator instead. I did and the problem went away. This lead to an inspection of the alternator harness. It all checked out and all the lines had continuity. However during the removal of the harness I found the green wire from the voltage regulator going to a plug that goes into the main harness. I left this plug disconnected and the truck ran fine. I plugged it in and the stumble came back. Where does this wire go? I’m guessing that’s where my problem is.
 
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Old Apr 8, 2024 | 07:18 AM
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Light Green/Red wire is the exciter voltage to turn on the alternator. With it disconnected the alternator is functioning as an expensive idler pulley.
 
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Old Apr 8, 2024 | 09:45 AM
  #29  
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That would make sense. Judging by the schematic the wire goes to the cluster. I took the cluster out and unplugged it. The truck ran fine but the alternator was not charging. I’m guessing the power from the ignition flows through the volt gauge to ignite the alternator?
I couldn’t find any method of testing the volt gauge so I just ordered a new one as that seems to be the weak link. I don’t know how in the world a bad gauge could cause the engine to cut out like it is but with everything else I have tried I figured it wouldn’t hurt to replace it.
 
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Old Apr 8, 2024 | 10:34 AM
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Originally Posted by indy358
That would make sense. Judging by the schematic the wire goes to the cluster. I took the cluster out and unplugged it. The truck ran fine but the alternator was not charging. I’m guessing the power from the ignition flows through the volt gauge to ignite the alternator?
I couldn’t find any method of testing the volt gauge so I just ordered a new one as that seems to be the weak link. I don’t know how in the world a bad gauge could cause the engine to cut out like it is but with everything else I have tried I figured it wouldn’t hurt to replace it.
It goes through the voltage light on the dummy lights in order to pass through the 194 bulb, which acts as a resistor, this resisted ignition is what is used to excite the alternator to charge. if you put an LED in the place of the incandescent it will cause the same issue, for example.
 
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