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Old Jan 25, 2024 | 03:27 PM
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Zf5 question

I have a 99 superduty 4x4 5.4L with a zf5 tranny. I recently broke the rear housing in half. I was wondering if anyone had done anything to reinforce this to prevent it happening again as this seems to be a common issue.
 
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Old Jan 25, 2024 | 05:54 PM
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There's a ZF5 group on Facebook with good discussion, and one of the guys makes these brackets and sells them on Ebay.

https://www.ebay.com/itm/30515208339...Bk9SR6qn17CoYw
 
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Old Jan 25, 2024 | 05:59 PM
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need some pics, I'm sure that I'm not the only one here that could help literally fix it, but, they're gonna want pics too.

I have coddled many zf5 tail housings back together, with a myriad of initial damage, and I can tell you that purpose is what drives the repair.
 
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Old Jan 25, 2024 | 06:31 PM
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I'm replacing the tranny. I'm just looking for preventative measures to ensure this doesn't happen again. The current one completely broke off and left the tcase hanging by the driveline alongside the highway.

I like that brace in the link above but not for $150. I may mimic the design and fab my own.

Any others?
 
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Old Jan 25, 2024 | 07:41 PM
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still need pics for preventative measures.
 
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Old Jan 25, 2024 | 09:21 PM
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Pics of what? A broken housing or the tcase sitting in the back of the truck?
 
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Old Jan 25, 2024 | 09:28 PM
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Originally Posted by K5BEAST
Pics of what? A broken housing or the tcase sitting in the back of the truck?
Broken housing please
 
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Old Jan 26, 2024 | 12:51 PM
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tcase side
 
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Old Jan 26, 2024 | 03:51 PM
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Originally Posted by K5BEAST

tcase side
that's a shame. The bracket referenced above is a good idea, I can understand not wanting to spend 150 on the parts. You could mimic it relatively easy with some plate steel.

That, or gusset the trans a bunch with aluminum. I've done that on many a zf, mainly due to torn engine mount ears.
 
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