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I have a 99 superduty 4x4 5.4L with a zf5 tranny. I recently broke the rear housing in half. I was wondering if anyone had done anything to reinforce this to prevent it happening again as this seems to be a common issue.
I'm replacing the tranny. I'm just looking for preventative measures to ensure this doesn't happen again. The current one completely broke off and left the tcase hanging by the driveline alongside the highway.
I like that brace in the link above but not for $150. I may mimic the design and fab my own.
that's a shame. The bracket referenced above is a good idea, I can understand not wanting to spend 150 on the parts. You could mimic it relatively easy with some plate steel.
That, or gusset the trans a bunch with aluminum. I've done that on many a zf, mainly due to torn engine mount ears.