Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Possible under/over boost

Thread Tools
 
Search this Thread
 
Old Sep 17, 2023 | 08:50 AM
  #1  
JaySVX's Avatar
JaySVX
Thread Starter
|
Fleet Mechanic
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Feb 2008
Posts: 1,955
Likes: 6
From: Eastern PA
Possible under/over boost

I get a slight burp at high rpm, and occasional decel sounds. Only code is p0299 which is low turbo pressure, but I just accidently blew off the hot side. I suspect that may have been my fault, it looked like the pipe was backing out.

Videos have sound. Any suggestions on how to properly diagnose what's happening would be appreciated. All stainless pipes and sinister diesel hoses and clamps. No tunes, nothing like that. EGR removed. MAP & VGT recently replaced.

https://i.imgur.com/MoEdxRY.mp4

https://i.imgur.com/EJ0mmL4.mp4

 
Reply
Old Sep 17, 2023 | 07:57 PM
  #2  
Toreador_Diesel's Avatar
Toreador_Diesel
FTE Leadership Emeritus
20 Year Member
Liked
Loved
Top Answer: 1
Joined: Sep 2003
Posts: 12,253
Likes: 763
From: Houston, Texas
Club FTE Gold Member
Reply to my PM and I'll walk you through it. I left you some information.

It sounds like you have some sticky vanes or maybe some crosstalk at your VGT sensor. Did you replace the harness, sensor or both?
 
Reply
Old Sep 17, 2023 | 08:44 PM
  #3  
JaySVX's Avatar
JaySVX
Thread Starter
|
Fleet Mechanic
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Feb 2008
Posts: 1,955
Likes: 6
From: Eastern PA
Just the sensor. I may need to just run it more. It's been sitting. I ran forscan and the graphs look good as far as I can tell. Maybe it's just me being incompetent at tightening the boots down. I'm almost certain its the hotside left pipe that connets to the intercooler.

I need to get some injector cleaner, it's running on 4 year old diesel. Is diesel kleen still the go-to for addetives?





 
Reply
Old Sep 17, 2023 | 08:49 PM
  #4  
JaySVX's Avatar
JaySVX
Thread Starter
|
Fleet Mechanic
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Feb 2008
Posts: 1,955
Likes: 6
From: Eastern PA
Originally Posted by Toreador_Diesel
Reply to my PM and I'll walk you through it. I left you some information.

It sounds like you have some sticky vanes or maybe some crosstalk at your VGT sensor. Did you replace the harness, sensor or both?
Also your pm's are full.
 
Reply
Old Sep 17, 2023 | 09:18 PM
  #5  
JaySVX's Avatar
JaySVX
Thread Starter
|
Fleet Mechanic
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Feb 2008
Posts: 1,955
Likes: 6
From: Eastern PA
MAP is reading up to 190kpa, that's 27.5psi. So that's normal right?
 
Reply
Old Sep 17, 2023 | 11:20 PM
  #6  
Toreador_Diesel's Avatar
Toreador_Diesel
FTE Leadership Emeritus
20 Year Member
Liked
Loved
Top Answer: 1
Joined: Sep 2003
Posts: 12,253
Likes: 763
From: Houston, Texas
Club FTE Gold Member
You answer mostly lay in the 4 year old diesel. You may also need to clean the turbo. Not hard to do at all.

You will need this fuel additive

Archoil Diesel Fuel System Kit - AR6500 Diesel Treatment (40.6 oz) + AR6400-D Diesel Fuel System Cleaner https://a.co/d/fgqTldi

It works the best. Diesel Kleen worked great when these trucks were new but Archoil works so much better.
 
Reply
Old Sep 17, 2023 | 11:21 PM
  #7  
Toreador_Diesel's Avatar
Toreador_Diesel
FTE Leadership Emeritus
20 Year Member
Liked
Loved
Top Answer: 1
Joined: Sep 2003
Posts: 12,253
Likes: 763
From: Houston, Texas
Club FTE Gold Member
Originally Posted by JaySVX
MAP is reading up to 190kpa, that's 27.5psi. So that's normal right?
That's about right although it's slightly higher. Some see as high as 29-30 psi.
 
Reply
Old Sep 17, 2023 | 11:31 PM
  #8  
JaySVX's Avatar
JaySVX
Thread Starter
|
Fleet Mechanic
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Feb 2008
Posts: 1,955
Likes: 6
From: Eastern PA
Originally Posted by Toreador_Diesel
That's about right although it's slightly higher. Some see as high as 29-30 psi.
I could probably account for that with the pressure escaping. The boot not sealing right is acting as a blow-off valve at ~25-27psi. As long as I'm not seeing overboost, I'm happy.

I've had the turbo off many times. I *really* don't want to do it this week. I'm planning to take the truck on a small road trip next weekend, only 100 miles but lots of gear. I'll drive it this week, get some of that addetive in it, fresh fuel. I'm only down to 1/2 tank so 1/2 tank of new fuel plus the additive should do the job. It sounds perfect, runs like a top, just that boot. Which i think is most likely that hot low side, but I can't tell for sure. I just reseated it, cranked it down, and took it out for a spin, but it's still letting excess boost off around 3200-3500rpm.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Sep 17, 2023 | 11:41 PM
  #9  
Toreador_Diesel's Avatar
Toreador_Diesel
FTE Leadership Emeritus
20 Year Member
Liked
Loved
Top Answer: 1
Joined: Sep 2003
Posts: 12,253
Likes: 763
From: Houston, Texas
Club FTE Gold Member
Use tow haul and let the truck work.

I left my cell in the last PM. I'm unfortunately at my limit
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
MrN20belvedere
1999 - 2016 Super Duty
3
Sep 11, 2022 09:20 AM
53jimc
6.0L Power Stroke Diesel
7
Aug 24, 2022 01:41 PM
wedge542
6.0L Power Stroke Diesel
15
Apr 4, 2016 07:49 PM
Carolina Rig
6.0L Power Stroke Diesel
11
Apr 2, 2012 12:52 PM
teague350
6.0L Power Stroke Diesel
10
Sep 30, 2011 04:49 PM




All times are GMT -5. The time now is 11:55 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE