Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

2002 ford f350

Thread Tools
 
Search this Thread
 
Old Jun 8, 2023 | 08:25 PM
  #1  
Caseyrae86's Avatar
Caseyrae86
Thread Starter
|
4th Gear
Joined: Jun 2023
Posts: 4
Likes: 0
2002 ford f350

Battery light stays on, if I unplug the alternator the light comes off, plug it back in light stays on.. alternator is good, (just replaced it) batteries are good (new) battery cables are good, pcm is new, bcm is also new, tore out the wire harness, it's also good, checked all fuses also good, cleaned all the grounds and added new ground also.. currently looking at the gage cluster, if that isn't it then I'm out of ideas.... I am stumped and annoyed with this customers truck.. PLEASE HELP HAHA

Update, not the gage cluster...
 

Last edited by Caseyrae86; Jun 8, 2023 at 08:34 PM.
Reply
Old Jun 8, 2023 | 09:42 PM
  #2  
cleatus12r's Avatar
cleatus12r
Butt-Head
Joined: Apr 2004
Posts: 9,448
Likes: 2,934
From: Reed Point, MT
The cool thing (not really) is that the 02-03 7.3s rely on the PCM for alternator field control AND the light in the cluster.

However, the regulator in the alternator is what grounds the circuit for the warning indicator when it's no good. Lots of aftermarket alternators have issues with the regulator attachment screws coming loose and falsely tricking the regulator into thinking something is amiss even though the charging portion works fine.

 
Reply
Old Jun 8, 2023 | 11:29 PM
  #3  
Caseyrae86's Avatar
Caseyrae86
Thread Starter
|
4th Gear
Joined: Jun 2023
Posts: 4
Likes: 0
We've put 4 alternators on here, it's definitely not the that
 
Reply
Old Jun 9, 2023 | 06:12 AM
  #4  
cleatus12r's Avatar
cleatus12r
Butt-Head
Joined: Apr 2004
Posts: 9,448
Likes: 2,934
From: Reed Point, MT
Sounds like a parts cannon going off in the driveway.

Is it a dual-alternator setup?
 
Reply
Old Jun 9, 2023 | 10:51 AM
  #5  
Caseyrae86's Avatar
Caseyrae86
Thread Starter
|
4th Gear
Joined: Jun 2023
Posts: 4
Likes: 0
No it's not
 
Reply
Old Jun 9, 2023 | 02:26 PM
  #6  
cleatus12r's Avatar
cleatus12r
Butt-Head
Joined: Apr 2004
Posts: 9,448
Likes: 2,934
From: Reed Point, MT
Kooky.

The light in the cluster is getting grounded somewhere.

Good luck!
 
Reply
Old Jun 11, 2023 | 02:25 PM
  #7  
Caseyrae86's Avatar
Caseyrae86
Thread Starter
|
4th Gear
Joined: Jun 2023
Posts: 4
Likes: 0
We've checked all that, about to wrap it up and tell the dude to take it somewhere else.. 🤷‍♀️🤷‍♀️
 
Reply
Old Jun 11, 2023 | 07:35 PM
  #8  
cleatus12r's Avatar
cleatus12r
Butt-Head
Joined: Apr 2004
Posts: 9,448
Likes: 2,934
From: Reed Point, MT
"PCM is new"


What PCM is in it? An earlier-than-2002 will cause the truck to run but the battery light will be on. I'm looking for 6 digits (DPC-4xx).

 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-1

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-2

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-3

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-4

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-5

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-6

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-7

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-8

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-9

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
Old Jun 11, 2023 | 08:21 PM
  #9  
Whitey Ford's Avatar
Whitey Ford
FTE-Spread The Knowledge
15 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2008
Posts: 2,285
Likes: 240
Club FTE Silver Member

I have an 02 that had a problem with the battery light coming on. It ended up being the plug in the back of the alternator. Replaced that, and it’s been good for years.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
irreverentcrawfish
1968-Present E-Series Van/Cutaway/Chassis
1
Jul 14, 2021 04:10 AM
Carm84
1999 - 2016 Super Duty
0
Feb 24, 2017 03:37 PM
036.0stroke
6.0L Power Stroke Diesel
4
Sep 25, 2013 10:07 PM
medic25
1999 - 2003 7.3L Power Stroke Diesel
6
Dec 10, 2012 11:24 AM




All times are GMT -5. The time now is 09:33 PM.

story-0
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-1
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-2
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-3
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-4
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-5
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-6
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-7
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-8
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-9
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE