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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Speedometer cable question.

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Old May 20, 2023 | 03:56 PM
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Speedometer cable question.

Hello all my son has a 86 f250 6.9 diesel extended cab 4 speed, he installed a 5 speed transmission from a 92 f250 7.3 diesel. transmission works great but only problem is how to hookup speedometer cable or is it possible?
 
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Old May 20, 2023 | 04:41 PM
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1992 and up trucks use an electronic speedometer/odometer, there is no drive gear on the output shaft.

No easy way around this one that I know of short of disassembling the new transmission to swap output shaft and tail piece with an older 5 speed trans.
 
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Old May 20, 2023 | 06:06 PM
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Ok thanks...
 
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Old May 21, 2023 | 06:08 AM
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Assuming it was original to the '92, the rear case housing part number was the same between electronic and mechanical speedometers. It may even have a speedometer gear in it already, with the cable socket plugged. The first 7.3 transmission to show a spacer instead of a gear was in '94.5 with what I assume is the first powerstroke. I attached some PDFs that show what I'm talking about.
 
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ZF - S542_SpareParts.pdf (884.9 KB, 33 views)
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ZF S542_Transmissions.pdf (33.5 KB, 66 views)
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Old May 21, 2023 | 08:10 AM
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Perhaps you might get lucky based on the info from the previous response.
 
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Old May 21, 2023 | 12:58 PM
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another option would be a small GPS based speedometer.
 
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Old May 22, 2023 | 09:02 AM
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Is this a RWD or 4WD trans? If 4WD the cable connects to the transfer case. If RWD there is usually a blanked off hole in the tailshaft housing. No idea if there's a actually a gear inside the hole, but it's easy enough to check if you find the hole.
 
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Old Jun 6, 2023 | 06:59 PM
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Yep we found the hole but like you wrote but it's blocked off inside. How would find out if there's a gear inside?
 
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Old Jun 7, 2023 | 04:31 AM
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You would have to remove the output yoke to find out. If you do that, be sure to torque the nut to spec when reinstalling. Does it look like it's a removable plug or is the aluminum just not drilled through? There's a note in the ZF documentation to use plug number F2UZ-7H183-A on 4x2 with electronic speedometer.
 
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Old Jun 7, 2023 | 05:21 PM
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Hey guys this is what it looks like....
 
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Old Jun 9, 2023 | 04:46 AM
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I'm sure it could be done, but I don't think it would be an easy addition without disassembling the transmission.
 
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