Notices
Excursion - King of SUVs 2000 - 2005 Ford Excursion
Sponsored by:
Sponsored by:

Oil Leak

Thread Tools
 
Search this Thread
 
Old May 9, 2023 | 09:45 PM
  #1  
wutangwarwhistlebarbie's Avatar
wutangwarwhistlebarbie
Thread Starter
|
5th Wheeling
Joined: May 2023
Posts: 25
Likes: 1
From: Arizona
Oil Leak

Hi y'all! New here, but I'm here because I don't know what else to do lol. I bought my first Ford ever, almost 2 years ago. It's a 7.3 powerstroke 4x4 with a current 326k miles. When I bought it, it had an oil leak. Previous owners did not know a damn thing about working on cars, much less a diesel, and I've already spent about 10k on it fixing their mistakes. Anyway.... the oil leak. My mechanic figured out he needed to use sealant instead of the gasket he was using, and that kept it from leaking for about 2 months. And then I got the turbo and injectors upgraded, and here we are two weeks later, and it's leaking again. It's dripping down the oil filter. My mechanic replaced the oil filter housing, keeps trying different brands of oil filters, and now we are both losing our minds trying to figure out why it won't stop. Anyone else have this problem and fixed it permanently?

My big green monster
 
Reply
Old May 9, 2023 | 11:51 PM
  #2  
Rainmaker1's Avatar
Rainmaker1
Laughing Gas
10 Year Member
Photogenic
Liked
Loved
Joined: Sep 2013
Posts: 1,209
Likes: 171
From: SoCal
My oil leak has just been resolved. I had numerous locations leaking including the oil pan. To fix the oil pan leak required removing the engine. That required lifting the body to remove the engine. Since we went that far, I replaced the body mount bushings and the fuel tank sending unit. All of the engine exterior components were replaced except the turbo.
I’ve learned that leaks are common on these engines. For transparency, I had a local shop do the repairs as I don’t have the expertise, tools, or place to do repairs.
So far she’s been drip free since April 3.
I would suggest posting on the FTE 7.3 thread. Lot’s of very knowledgeable and helpful folks there. Also there’s a ton of YouTube videos about leaks on 7.3’s.
one thought you might check that comes to mind many people don’t check are the plugs on the ends of the heads.


Btw, nice green color!

I hope this helps….





​​​​​​​
 
Reply
Old May 10, 2023 | 09:28 AM
  #3  
wutangwarwhistlebarbie's Avatar
wutangwarwhistlebarbie
Thread Starter
|
5th Wheeling
Joined: May 2023
Posts: 25
Likes: 1
From: Arizona
Originally Posted by Rainmaker1
My oil leak has just been resolved. I had numerous locations leaking including the oil pan. To fix the oil pan leak required removing the engine. That required lifting the body to remove the engine. Since we went that far, I replaced the body mount bushings and the fuel tank sending unit. All of the engine exterior components were replaced except the turbo.
I’ve learned that leaks are common on these engines. For transparency, I had a local shop do the repairs as I don’t have the expertise, tools, or place to do repairs.
So far she’s been drip free since April 3.
I would suggest posting on the FTE 7.3 thread. Lot’s of very knowledgeable and helpful folks there. Also there’s a ton of YouTube videos about leaks on 7.3’s.
one thought you might check that comes to mind many people don’t check are the plugs on the ends of the heads.

https://m.youtube.com/watch?v=fxYHPN...b2YgbW90b3I%3D

Btw, nice green color!

I hope this helps….





so this is what was fixed the first time I took it in. I will definitely post in the 7.3 thread. Thank you!!
 
Reply
Old May 10, 2023 | 12:25 PM
  #4  
Rainmaker1's Avatar
Rainmaker1
Laughing Gas
10 Year Member
Photogenic
Liked
Loved
Joined: Sep 2013
Posts: 1,209
Likes: 171
From: SoCal
After reading your post again, I would suggest looking at the oil cooler. It sits just below the exhaust manifold on the driver side and made up of three components. There's a casting from the block to the front and from the rear of the oil cooler tube. There's a gasket between the castings and block, and the oil cooler itself is a cylinder sealed with o-rings to the castings. Your oil filter is attached to the rear casting to the block. I suspect your leak could be from the rear oil cooler casting.

https://www.riffraffdiesel.com/oil-c...eal-kit-94-03/

Look at this diagram:
https://manoloalsol.com/2020/11/27/7...r-replacement/



Believe me I feel for you. I just spent $10K getting mine repaired. I hope this helps...
 
Attached Images   
Reply
Old May 10, 2023 | 12:46 PM
  #5  
wutangwarwhistlebarbie's Avatar
wutangwarwhistlebarbie
Thread Starter
|
5th Wheeling
Joined: May 2023
Posts: 25
Likes: 1
From: Arizona
Originally Posted by Rainmaker1
After reading your post again, I would suggest looking at the oil cooler. It sits just below the exhaust manifold on the driver side and made up of three components. There's a casting from the block to the front and from the rear of the oil cooler tube. There's a gasket between the castings and block, and the oil cooler itself is a cylinder sealed with o-rings to the castings. Your oil filter is attached to the rear casting to the block. I suspect your leak could be from the rear oil cooler casting.

https://www.riffraffdiesel.com/oil-c...eal-kit-94-03/

Look at this diagram:
https://manoloalsol.com/2020/11/27/7...r-replacement/



Believe me I feel for you. I just spent $10K getting mine repaired. I hope this helps...
thank you!! Definitely writing this all down to take to my mechanic for them to read over.


This was about 20 minutes ago after driving my truck for about an hour.
 
Reply
Old May 10, 2023 | 12:53 PM
  #6  
Rainmaker1's Avatar
Rainmaker1
Laughing Gas
10 Year Member
Photogenic
Liked
Loved
Joined: Sep 2013
Posts: 1,209
Likes: 171
From: SoCal
It sure would be nice to get a picture from the front of the oil filter under the oil cooler casting and from other angles. It's tight up in there!

I might also suggest trying a Motorcraft OEM filter. Something as simple as using OEM parts can provide piece of mind. I try to use OEM for every replacement part when available. I've kept most everything on my truck OEM when possible. Including silly parts like filters. Upgrades are great, sometimes beneficial but I'd rather be safe. A great deal has gone into engineering these engines so I figure who am I to question. Just my humble opinion.
 
Reply
Old May 10, 2023 | 02:16 PM
  #7  
Rainmaker1's Avatar
Rainmaker1
Laughing Gas
10 Year Member
Photogenic
Liked
Loved
Joined: Sep 2013
Posts: 1,209
Likes: 171
From: SoCal
Here's another resource you might want to review and they speak about many types of leaks. I notice they show an oil filter with drips very similar to yours;
 
Reply
Old May 10, 2023 | 03:27 PM
  #8  
wutangwarwhistlebarbie's Avatar
wutangwarwhistlebarbie
Thread Starter
|
5th Wheeling
Joined: May 2023
Posts: 25
Likes: 1
From: Arizona
Originally Posted by Rainmaker1
It sure would be nice to get a picture from the front of the oil filter under the oil cooler casting and from other angles. It's tight up in there!

I might also suggest trying a Motorcraft OEM filter. Something as simple as using OEM parts can provide piece of mind. I try to use OEM for every replacement part when available. I've kept most everything on my truck OEM when possible. Including silly parts like filters. Upgrades are great, sometimes beneficial but I'd rather be safe. A great deal has gone into engineering these engines so I figure who am I to question. Just my humble opinion.
I posted more pics on my post in the 7.3 thread. The filter will be replaced with a Motorcraft FL1995 soon, just found some, but also going to clean with carb cleaner as suggested on the other thread.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-1

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-2

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-3

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-4

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-5

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-6

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-7

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-8

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-9

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
tschwahn
1999 - 2003 7.3L Power Stroke Diesel
2
Jun 1, 2022 11:42 AM
Jsmythe505
6.0L Power Stroke Diesel
5
May 28, 2020 08:05 AM
Waterfowler90
1999 - 2016 Super Duty
1
Dec 6, 2015 06:13 PM
BanksPSD
1999 - 2003 7.3L Power Stroke Diesel
18
Mar 24, 2008 10:46 AM
RCFORD
1999 - 2016 Super Duty
2
Jul 3, 2007 05:12 PM




All times are GMT -5. The time now is 06:56 PM.

story-0
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-1
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-2
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-3
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-4
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-5
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-6
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-7
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-8
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-9
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE