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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Will not start at all Help !

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Old Apr 11, 2023 | 07:29 PM
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Will not start at all Help !

HelpSo I had an issue with my 2006 6.0 recently, I was driving it to work one morning and it lost power several time , no fun trying to steer it with those 40’s ,finally made it to work and I had several codes come up on my Edge CT3 programmer . So I changed the fuel pump and the fuel filter and it ran fine for about a week or so then it started doing it again shortly after that. I was talking to a friend at work and he suggested disconnecting the ICP harness and see if that fixes it and that was the problem so I thought , so the other day I was coming home from the gym and I lost power again and this morning I was going to drive it to work and I was backing down the driveway and it died on me when I got to the street it took me about 5 or 6 cranks to get it started so I could put it back at the house and now it won’t start at all ! And Ideas would be appreciated!
 
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Old Apr 11, 2023 | 09:34 PM
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Post codes if you don't have them download Forscan light four your cell or you can get full version on your lap top(Windows version) These are the best code readers for a 6.0 diesel. $5 dollars in the app store. Then you'll need a Bluetooth dongle to hook up to your ODB11 port in your truck. From what you're describing you need a code reader to even start diagnosing. Guessing gets expensive.
 
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Old Apr 12, 2023 | 04:58 PM
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I have several codes P0231 and P02285 so far is what my edge ct3 monitor is show !
 
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Old Apr 12, 2023 | 05:35 PM
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P0231 is often times intermittent, until it isn't.

P2285 is what you get when you try to start with the ICP unplugged. Did you do that?

The reason folks recommend ForScan is because it is better than the Edge products at reading codes. With a 6.0L, it is wise to use any/every advantage you can get ......
 
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Old Apr 12, 2023 | 05:54 PM
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Hi Mark on question 1 yes Sir it is intermittent ,and on question 2 yes I did ,just to see if that ICP was bad from the get go ! And I’m trying to find the FORScan for my android phone !
 
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Old Apr 12, 2023 | 06:28 PM
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Unfortunately the full version of ForScan is only for Windows machines. The Lite version is still good, and works on Android or i-phone:

https://forscan.org/download.html

My fuel pump relay (integral to the Central Junction Box, or fuse box, circuit board) acted up intermittently until it failed completely. It threw that code. That failure is the only time I have been stranded, but it made it to within 20 miles of home and I had all the primary parts to run an external relay already purchased.
 
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Old Apr 12, 2023 | 07:46 PM
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God I pray it’s not the relay that would mean I would have to purchase a complete junction box !
 
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Old Apr 12, 2023 | 07:53 PM
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Not really. You would either have to remove the CJB and send it to CircuitBoardMedics for repair, or run a separate relay for the fuel pump like many of us have done.
 
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Old Apr 13, 2023 | 08:26 AM
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Originally Posted by bismic
Not really. You would either have to remove the CJB and send it to CircuitBoardMedics for repair, or run a separate relay for the fuel pump like many of us have done.
Clever. I have not heard of this being done.

Any chance you have a write up or more details on this Mark just for my knowledge base?

I don't use the OEM fuel system anymore but I am interested to see what it entails.

Thank you
 
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Old Apr 13, 2023 | 09:02 AM
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There are many different ways of doing it. External, or if you have a fuel heater relay, rewire so that relay takes it's place, or you can still use the stock relay if it's working to use the fuel heater relay as the "working relay".

Most of the way done on a video, but many are in front of that one.

Here are three. No matter what you do, you want to keep the inertia switch in the loop. Some have not done that.










 
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Old Apr 13, 2023 | 10:26 AM
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In Jack's fuel tank video, he shows how to bypass the relay down by the inertia switch to get you home in a pinch so you can fix it.

-jokester
 
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Old Apr 13, 2023 | 10:43 AM
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Excellent thank you
 
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Old Apr 13, 2023 | 10:46 AM
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Fuel tank video.
 
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Old Apr 13, 2023 | 10:52 AM
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From: The State of Confusion
Originally Posted by TooManyToys.
Fuel tank video.
Thank you! Edited my post above. I knew it was in there somewhere. I've just watched so many of your videos I can't keep track anymore LOL

-jokester
 
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Old Apr 15, 2023 | 07:54 PM
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So guess what I have a bad fuel pump relay no power is going to the inertia switch and I get no fuel in the filter bowl . So I ordered a CJB should be here next week . I wanted to thank everyone for the help much appreciated.
 
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