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6.7L Power Stroke Diesel 2011-current Ford Powerstroke 6.7 L turbo diesel engine

Regen issue please HELP!

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Old Apr 12, 2023 | 04:48 AM
  #16  
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Originally Posted by cole.gould
My edge CTS tuner says DPF load 145% when it starts to regen correct. I was also told by a Ford mechanic that it really means 47% though. It’s like 100% off. 200% means it’s 100% full. I know why in the world would it be like that? I’m as confused as you are.

I am going over to a buddies who is a Ford mechanic and he is going to reset everything tonight and check the CAC tubing. Something is wonky and I will report as soon as I know. I have been dealing with this for a year with no solid answers. I do a lot of out of state hunting and there hasn’t been a time where I haven’t had issues.
My iDash has gone over 100% also but the truck just goes to FULL... I'd love to know exactly what's going on. I always thought the Banks software was off some because it's not like the Ford dash reads beyond FULL >> 100%.
 
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Old Apr 12, 2023 | 08:10 AM
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I usually get 1200 miles per gallon of DEF with normal driving (not towing). It will show full for a very long time and then drop to 3/4 or lower.
 
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Old Apr 12, 2023 | 08:35 AM
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I called Edge. They told me that the DPF load is measured up to 250% soot build up. (Forgot exact words). So regen at145% is about perfect.
 
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Old Apr 12, 2023 | 12:40 PM
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Originally Posted by cole.gould
I called Edge. They told me that the DPF load is measured up to 250% soot build up. (Forgot exact words). So regen at145% is about perfect.
Interesting... Thanks.
 
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Old Apr 12, 2023 | 04:20 PM
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Weird way of measuring, but, ok I guess.

I never did understand the concept of giving more than 100% since I consider 100% being the most anything can give. So if it gives 110%, does that mean all the rest of the time is was really giving only 90%? It's not like it was resized, like putting larger intake pipes on that increase airflow to 120% of factory, that means the new pipes add an additional 20% of air.

But that's just how my mind works and what Edge said just confused me more.
 
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Old Apr 12, 2023 | 04:23 PM
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I quite monitoring soot load or DPF RG.

With auto regen un-checked and the soot load screen enabled on the truck I just use that.

When I get the prompt to clean exhaust filter soon then I do the regen if convenient.
 
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Old Apr 12, 2023 | 05:59 PM
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We know 100% or rather "FULL" on these trucks is NOT a true 100% full. I'm thinking the software from these companies for monitoring SL % is not exact or maybe more sensitive to changes in the pressures in the DPF... I don't know. Just thinking out loud is all. It's not like Ford would hand over their calculations, data tables and software to Banks and Edge.
 

Last edited by Overkill2; Apr 13, 2023 at 06:38 AM. Reason: correct post to 100% NOT FULL
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Old Apr 12, 2023 | 10:12 PM
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If you watch DPF soot load using the Ford's IDS it will indeed go above 100%. What your seeing in the Edge isnt a calculation the monitor is doing, it is pulling that data right from the PCM. 100% load in the DPF just means the DPF has what Ford considers to be it's max ideal operating load. Above 100% is where the PCM starts to watch for the correct conditions to run the regen cycle. That does not mean the DPF is actually full. If you try and run a static manual regen using the IDS for anything under 100% DPF load it will even tell you regen is not recommended. I have seen quiet a few, more so in Transit vans with the 3.2, that come in with DPF issues and are loaded, accoring to pid data using the IDS, to 250% or more. By that time the engine will barely run as it cannot breath.
 
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Old Apr 13, 2023 | 06:42 AM
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Originally Posted by Evan_P
If you watch DPF soot load using the Ford's IDS it will indeed go above 100%. What your seeing in the Edge isnt a calculation the monitor is doing, it is pulling that data right from the PCM. 100% load in the DPF just means the DPF has what Ford considers to be it's max ideal operating load. Above 100% is where the PCM starts to watch for the correct conditions to run the regen cycle. That does not mean the DPF is actually full. If you try and run a static manual regen using the IDS for anything under 100% DPF load it will even tell you regen is not recommended. I have seen quiet a few, more so in Transit vans with the 3.2, that come in with DPF issues and are loaded, accoring to pid data using the IDS, to 250% or more. By that time the engine will barely run as it cannot breath.
Thanks for your experienced comment. I corrected my post to what I actually meant to post, that "100% or rather "FULL" on these trucks is NOT a true 100% full." which I learned from here...
 
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Old Apr 13, 2023 | 08:50 AM
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The DEF fluid sensing/heater was replaced. I will update if that fixed the issue. Fingers crossed. Thanks for all the input.
 
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Old Apr 13, 2023 | 09:47 AM
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Another ?

my 2015 makes a whine noise at idle when up to temp. Drives me absolutely insane. I have read a ton about it. People have gone as far as replacing engines and transmissions to solve this problem from what I have read. But no one has seem to really pin point it. The whine goes away after oil change for a bit then it will come back.
I think it’s the movement or hydraulics of the engine oil in the pan. Just a guess. Has anyone ever cracked this nut?
 
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Old Apr 13, 2023 | 12:37 PM
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Originally Posted by Evan_P
If you watch DPF soot load using the Ford's IDS it will indeed go above 100%. What your seeing in the Edge isnt a calculation the monitor is doing, it is pulling that data right from the PCM. 100% load in the DPF just means the DPF has what Ford considers to be it's max ideal operating load. Above 100% is where the PCM starts to watch for the correct conditions to run the regen cycle. That does not mean the DPF is actually full. If you try and run a static manual regen using the IDS for anything under 100% DPF load it will even tell you regen is not recommended. I have seen quiet a few, more so in Transit vans with the 3.2, that come in with DPF issues and are loaded, accoring to pid data using the IDS, to 250% or more. By that time the engine will barely run as it cannot breath.

Now that makes more sense. The PCM uses a percentage based on 100%/2. True 100% would be 200% calculated, which would mean an almost plugged DPF, clean now or die situation. A full regen now would trigger ~80% actual capacity based on that input. That also explains the 20% variance between iDash and dash readouts.
 
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Old Apr 13, 2023 | 02:50 PM
  #28  
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Originally Posted by acdii
Now that makes more sense. The PCM uses a percentage based on 100%/2. True 100% would be 200% calculated, which would mean an almost plugged DPF, clean now or die situation. A full regen now would trigger ~80% actual capacity based on that input. That also explains the 20% variance between iDash and dash readouts.
My iDash has gone over 20% from the dash... Of usually Full...
 
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Old Apr 14, 2023 | 09:06 AM
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Mine hit full yesterday, iDash 80%. I plan to refuel either today or tomorrow, not going anywhere today, and didn't regen since it was too close to home. After I fuel up I will trigger it and drive a while until it completes. Last time I did a regen though it stopped at 15% and not 0%, which was kind of odd.
 
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Old Apr 14, 2023 | 09:30 AM
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Originally Posted by acdii
Last time I did a regen though it stopped at 15% and not 0%, which was kind of odd.
I feel like I lost the game when it doesn't get down to 0%.
 
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