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Piston delipping specs?

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Old Mar 27, 2023 | 02:24 AM
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Piston delipping specs?

I'm guessing everyone that cuts pistons keeps it a mystery because I've never seen real numbers. Gotta guard them secrets like hpops...
What I thought I'd do is make a form tool that I could chuck in a boring head to just bump the lip radius a bit, but any idea what the limits are?
For example, would opening the bowl up 3 thou to get it there be too much, or is that not even close to making any difference?
Is delipping even still a thing with the Mahle pistons being thicker than OEM? I see it offered just about everywhere pistons are sold, but does that mean it is still a must-have feature?

Still in the planning & parts accumulation stage, I don't even have the engine yet and the pistons won't come until I know what the bore will be.
Just some lunchtime musings...
 
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Old Mar 27, 2023 | 05:27 AM
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If memory serves, Swamps delipped my pistons to the point where the bowl in the piston was straight sided.I will have to hunt the pictures down.
 
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Old Mar 27, 2023 | 06:53 AM
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Originally Posted by FordTruckNoob
If memory serves, Swamps delipped my pistons to the point where the bowl in the piston was straight sided.I will have to hunt the pictures down.
I wonder what the increase in cylinder volume would be then.
 
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Old Mar 27, 2023 | 10:47 PM
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That seems pretty extreme compared to the descriptions I've read "The de-lip is just to get rid of the sharp edge, we do not cut into the bowl very far as not to disrupt the swirl or re-entry..."
I'm guessing there is one shop supplying machined pistons as that description of the delipping process is identical on several sites, including the use of the exact same pictures.
Then again if swamps cut the lip out completely, I guess I can be a lot less worried about taking off too much. Just need to find a happy middle between preventing cracks and not dropping too much compression or taking off too many swirlies.
After I got some sleep I realized that's not the way boring heads work since it would be an undercut.
 
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Old Mar 28, 2023 | 12:53 AM
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I'd rather get them ceramic coated than delipped personally. Can do both of coarse but I think the ceramic is enough to prevent cracks.
 
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Old Mar 28, 2023 | 01:06 AM
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Not disagreeing with that, and I'm not entirely convinced delipping is still needed on the newer thicker pistons.
Coatings were going to be the topic of my next discussion. Cerakote claims quite a lot with what they offer, and their skirt coating sounds promising as well.
 
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Old Mar 28, 2023 | 06:26 AM
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By a machine shop outside Atlanta. Ceramic top/Teflon skirt.
 
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Old Mar 28, 2023 | 06:30 AM
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CNC Fab has a video of delipping in CNC mill on their home page right now.

https://cncfab.us/
 
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Old Mar 28, 2023 | 06:55 AM
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That is interesting. Now 3 examples of delipping with no undercut, just taking the lip off entirely. That would be a lot easier to do.
If the reputable sources don't seem to have any issues from fully removing the lip, I guess I don't either. Just seems extreme from how I thought it would be.
I was just reading a thing about some golfball pistons
https://www.motortrend.com/news/golf...ine-technology
Definitely not something for the manual mill people.
 
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Old Mar 28, 2023 | 07:17 AM
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Seems like this would definitely increase volume in combustion chamber and would reduce compression - but I guess not by much???

Ive never torn down an engine with delipped pistons, but many of the engines I’ve torn down had cracks in the lip area. I would 100% de-lip if building an engine.
 
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Old Mar 28, 2023 | 07:33 AM
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Originally Posted by callforfire
That is interesting. Now 3 examples of delipping with no undercut, just taking the lip off entirely. That would be a lot easier to do.
If the reputable sources don't seem to have any issues from fully removing the lip, I guess I don't either. Just seems extreme from how I thought it would be.
I was just reading a thing about some golfball pistons
https://www.motortrend.com/news/golf...ine-technology
Definitely not something for the manual mill people.
Cool stuff...really

But not at $3700 for a set of pistons...
 
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Old Mar 28, 2023 | 08:00 AM
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Originally Posted by callforfire
That is interesting. Now 3 examples of delipping with no undercut, just taking the lip off entirely. That would be a lot easier to do.
If the reputable sources don't seem to have any issues from fully removing the lip, I guess I don't either. Just seems extreme from how I thought it would be.
I was just reading a thing about some golfball pistons
https://www.motortrend.com/news/golf...ine-technology
Definitely not something for the manual mill people.
Meh. Just go to town with a ball pein hammer.
 
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Old Mar 28, 2023 | 09:35 AM
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Originally Posted by FordTruckNoob
Meh. Just go to town with a ball pein hammer.
Just might work. I suppose I could use the flat side to tap in valve relief.
 
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Old Mar 28, 2023 | 09:37 AM
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I forgot to mention that Swamps also ceramic coated my pistons so maybe that made up for lost volume? They did not share specifics with me so I am speculating at best.
 
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Old Mar 28, 2023 | 10:04 AM
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Originally Posted by FordTruckNoob
Meh. Just go to town with a ball pein hammer.
Gotta use a hammer AND a punch to get those accurately sized dimples
 
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