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5.4L cat "front" pipe

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Old Mar 12, 2023 | 06:50 PM
  #1  
biged3006's Avatar
biged3006
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Trailering
Joined: Jan 2022
Posts: 16
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From: Mass
5.4L cat "front" pipe

2003 F350 regular cab 5.4L
The pipe between the Y-pipe and cat has rusted through right at the flange on the cat side. The pipe itself is part of the whole catalytic converter assembly. The cat itself is fine, just the rusted pipe at the flange.

Has anyone found a flange and short pipe that bolts up?? I really don't want to cut off the flange from the Y-pipe, but I'm having no luck finding a flange and pipe section that fits.

Any help is appreciated

Thanks,
Ed

1995 Bronco 5.8L XLT
1998 E-350 6.8L Club Wagon
1999 F-350 6.8L extended cab Lariat short bed - rusty
2002 F-350 7.3L crew cab utility (next project)
2003 F-350 5.4L XLT reg cab long bed (current project)
 
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Old Mar 12, 2023 | 08:18 PM
  #2  
hobohilton's Avatar
hobohilton
Fleet Mechanic
Joined: Nov 2006
Posts: 1,664
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From: Northwest
Drop the cat out and cut off the rusted part. Stub in a short piece of exhaust pipe with one end expanded to it will fit back over your Y pipe.
Weld the stub to the cat and the flared end to your Y pipe.
 
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Old Mar 13, 2023 | 04:27 AM
  #3  
tjc transport's Avatar
tjc transport
i ain't rite
Joined: Mar 2005
Posts: 65,591
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From: Marlboro Mental Hospital.
Club FTE Gold Member
cut the bad pipe off the cat and flange, weld a piece of pipe back in, and bolt it back to the y pipe.
the cat, pipe, and flange are no longer available.
 
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