Roller or not roller
Onto the question. I need to have it rebuilt and have read that if I can afford it, make it a roller valve train and not flat tappet. The work that needs to be done, is it to the heads only OR engine block needs special work too? Not looking for all the details, just basic info to make a better decision. About what kind of cost to do this modification? Any links you can point me to, to learn more will be helpful.
Thanks all. Chris
To go with a roller cam all you need to do is buy the cam, roller lifters with the correct springs, push rods and a bronze or hard steel distributor gear. no machine work or modifications needed.
I don't like roller rockers and you don't need them , but you can if you insist.
I think the problem with flat tappets today is the lack of quality control on the manufactures part. It is very critical that the taper on the cam is correct and the crown on the lifter is correct. Get this off even 1/2 a thousandth, and bye-bye, cam.
If you are only rebuilding and your original flat cam is still good, you can just make sure the lifters go back the same hole and keep running it. Get one lifter in the wrong place and it can wipe the cam. Well-maintained flat tappet cams can go 300K miles.
Unless the cam was really low miles and looked great I wouldn't reuse one. they can last a long time but they do wear out and it's not worth tearing an engine down again because you cheaped out on a $150 cam . anytime you have the lifters out is a good time to put new ones in, they wear out and there's no problem putting new ones on a used cam that's an old wives tale. but never used lifters on a new cam.
For the OP, check out Brent's site and talk to him if you're thinking about a roller cam. you won't regret it.
Roller lifters have more moving parts and are WAY more prone to failure as compared to 20 minutes of flat tappet break in.
Cam research offers a pre-break-in procedure which is very affordable...far cheaper than a roller conversion which requires block machine work, custom pushrods..etc.
For a mild truck application it's not worth a 25% cost increase to say "I have a roller cam of which I will never use the benefit a roller provides in my 5k max rpm application".
Break it in per the instructions with the right oil, use the right oil, and enjoy.
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of course the roller cam and lifters are more expensive but you get what you pay for. you need new springs, pushrods, distributor gear, cam and lifters for your flat tappet set up anyway so it's not as scary as it sounds.
Buy you will miss out on the thrill of the break in and 5000 miles afterwards checking for metal in your oil. those were the days.
Ford Trucks for Ford Truck Enthusiasts
the steeper the roller ramp the more prone to lifter failure...
Lots of engines that ACTUALLY UTILIZE roller tappet ramps are in fact race/max effort deals and lots of those engines also change out their lifters as preventative maintenance so they don't end up with roller wheel brgs in the oil pan.
Here's a thought...after the proper break-in of the flat tappet, why not ALSO run the proper oil and keep on truckin??
Roller lifters have more moving parts and are WAY more prone to failure as compared to 20 minutes of flat tappet break in.
Cam research offers a pre-break-in procedure which is very affordable...far cheaper than a roller conversion which requires block machine work, custom pushrods..etc.
For a mild truck application it's not worth a 25% cost increase to say "I have a roller cam of which I will never use the benefit a roller provides in my 5k max rpm application".
Break it in per the instructions with the right oil, use the right oil, and enjoy.
I agree flat tappets were rock solid until recent history. When I was young and ignorant and building engined on the cheap. I broke lots of push rods, pulled rocker studs, and broke rocker arms, but I never had a single problem with flat tappets. That was in the '80 and '90s.
I have a 460 with ~130K miles, and it runs as smooth as the day Ford made it. (There never was a roller 460 made by Ford.) I just change the oil every 5K miles.
Do your research. There have been A LOT of problems with flat tappet cams and lifters in the past decade. You will find many of the most experienced engine builders swearing off of them entirely now because they've been burned too many times in recent history.
There's enough information about the modern problem out there; I won't build another engine with them. But I won't throw away a good one, either. It's not hard to inspect and measure a cam for wear.
Here's a good video on what you need to know if your new flat tappet cam and lifters are good to go:
I've put cams in Chevrolets, both small and big blocks. I've swapped cams in Pontiacs, my '69 Dart's 340, Plymouth 383 and 440s ... and I get the "being nervous for that initial start" feeling. I very liberally coat my cam lobes and lifter bases with thick dark grey high moly cam lube, I pour some good, rich high zinc 20w50 Kendall GT-1 down over the whole deal before putting the intake on. Once started. I remove my valve covers and set the crank at TDC on #1... first thing, then mark the distributor rotor to body and body to block .... before I even loosen the distributor hold down. Once started after a cam swap, I will keep it running at minimum 2500 rpm for 20 minutes ... that does not mean drive it .... it means hood open, watching, and not letting rpm drop once. You can twist the distributor, you can hand hold or screw the idle stop open, watch the temps. I'll even keep running water on the radiator fins.
Only if something is badly amiss would I let the rpms fall, and then only because I felt that I had to shut it off. There'll be time to set timing and idle later. My timing is really close thanks to my first step. I have been known to use even weak stock springs and swap in the cam kit ones the next week. I won't say the 335 series of engines are great engines & I won't say flat tappets are better than roller lifters either, but I will say that both have done OK for me. My truck just needs to move under it's own power and haul my loads, it doesn't get used to do burnouts at Walmart or do hill climbs, mud bogs, or get raced.
you realize the same company that machines the flats also is machining your rollers?
lol
Btw pls don’t make blanket statements about engine builders walking away from flats…last one I had done was an aggressive custom for a street strip 521 by an engine masters pro builder….I told him weekend warrior not professional and he said flat all day long if I am not doing consistent PM’s on the valvetrain…..too many issues with rollers coming unglued wrecking alot of parts.
Flat tappets are just like 335 series engines. those with them will do their best to convince you they're great, those without them are just thankful they have something else. I have 400's and I have flat tappet V8's, and I have good engines and rollers. you're not fooling me but hey someone might buy it .
As to rollers all I've seen, which isn't much, is the roller rockers coming apart in LS motors, spreading tiny needles throughout the engine.
Roller cam followers probably do come apart but I haven't seen a thread about that...
Lots of wiped out flat tappet cam threads though.......
Roller lifters are like anything else they can and will fail, the earlier 5.7 hemi engines are known to lose roller lifters around 150k miles . for any older V8 like we're talking about 150k is what you call a total success so go for it.













