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Slightly Scraped Rotor - Risks?

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Old Jan 23, 2023 | 09:54 AM
  #31  
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From: Bahstun
I wonder if the caliper was frozen or he just waited to long to look at it.
 
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Old Jan 23, 2023 | 10:01 AM
  #32  
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Originally Posted by Walleye Hunter
For some reason, I had a clearance issue with one of my rotors and the caliper. I took the rotor to NAPA and had them shave it down.
Not all NAPA stores have the equipment any longer. My locals do not. I'm going to hold onto my rotor, though, and continue to look for someone who can shave the inner face and keep it as a spare.

The outer face is perfect. The evenness of wear from top to bottom is pretty good as well. In surveying the pad thickness on both pads and both sides of the vehicle, it looks like I still have good caliper function because it is fairly consistent. Over the years, I've observed that the inner pads always wear a little more quickly than the outer pads, but not enough to be a worry for me.
 
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Old Jan 23, 2023 | 10:22 AM
  #33  
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Originally Posted by Walleye Hunter
For some reason, I had a clearance issue with one of my rotors and the caliper. I took the rotor to NAPA and had them shave it down.
Was this on your E99? The rotors changed after March of 99. The backspacing changed to match the updated rotor. The lates will go on the earlies but pads will rub because of caliper location. No idea if that was the cause of your issue, but seems plausible.
 
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Old Jan 23, 2023 | 12:27 PM
  #34  
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Originally Posted by udsuth78
Was this on your E99? The rotors changed after March of 99. The backspacing changed to match the updated rotor. The lates will go on the earlies but pads will rub because of caliper location. No idea if that was the cause of your issue, but seems plausible.
Yeah, it's on the E99 and to this day I can't figure out what happened. I swapped rotors and calipers from side to side with no change. My NAPA jobber suggested that maybe my hub bearing was going out but I could see no defects in it so we just gave it a shave and ran it.
 
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Old Jan 23, 2023 | 01:28 PM
  #35  
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Well, well... I found a local shop who will turn the rotor for $25.

HOWEVER... I'll have to take some measurements to see if it's worth it. According to Ford specs, the discard thickness is 1.417" for the front rotors, and the minimum machine thickness is 1.440" (leaving some room for wear). From what I've read, the new rotors are typically 1.50 inches, and that does not leave much room for wiggling on a machine lathe. Fortunately, I only need one surface touched. I'll use my calipers and take some quick measurements when I pull the rotor either this evening or tomorrow evening (weather permitting). If there is enough meat on the table, I might just send the brand new rotor back. If it's marginal, I'll just throw away the damaged rotor.
 
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Old Feb 13, 2023 | 11:08 AM
  #36  
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UPDATE:

Rotor replaced with a premium Advanced One coated rotor (Napa), and because of a completely missing boot on the caliper, also replaced the old rotor with a new premium Eclipse coated rotor (Napa).

All good now.

 
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Old Feb 13, 2023 | 04:21 PM
  #37  
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my daughter is a rural mail delivery driver, 110 miles a day.
her car developed rough rotors that looked like the 1st picture in this thread.

I threw on new pads, and let it go for a couple months.
then the rotors got worse, and we replaced every thing when we could afford it
 
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Old Feb 14, 2023 | 11:00 AM
  #38  
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Originally Posted by John in OkieLand
my daughter is a rural mail delivery driver, 110 miles a day.
her car developed rough rotors that looked like the 1st picture in this thread.

I threw on new pads, and let it go for a couple months.
then the rotors got worse, and we replaced every thing when we could afford it

Thanks for the confirmation that I made the right choice to just replace and go.
 
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Old Feb 14, 2023 | 12:34 PM
  #39  
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After reading through this thread again I'm really surprised that @FordTruckNoob or @Dan V haven't invented a carbide brake pad that can be installed temporarily to resurface a rotor while still on the vehicle.
 
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Old Feb 14, 2023 | 12:56 PM
  #40  
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Originally Posted by materthegreater
After reading through this thread again I'm really surprised that @FordTruckNoob or @Dan V haven't invented a carbide brake pad that can be installed temporarily to resurface a rotor while still on the vehicle.
If you think a rotor is expensive, wait until the @FordTruckNoob engineers the tool of which you speak...He's got a race car to fund...
 
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Old Feb 14, 2023 | 05:12 PM
  #41  
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Originally Posted by materthegreater
After reading through this thread again I'm really surprised that @FordTruckNoob or @Dan V haven't invented a carbide brake pad that can be installed temporarily to resurface a rotor while still on the vehicle.
Originally Posted by Dan V
If you think a rotor is expensive, wait until the @FordTruckNoob engineers the tool of which you speak...He's got a race car to fund...
You rang m’luds?

BTW:
 
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