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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

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Old Dec 14, 2022 | 02:43 PM
  #16  
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I do not know if it is due to the modified EGR system.
Supposedly on later models improved heads were installed. But the high mileage engines that ran untouched were all in 03 models.
My personal 2006 got new headgaskets with ~35K
 
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Old Dec 14, 2022 | 04:58 PM
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The 20mm heads were not installed until mid 2006. There are examples of all years with long miles. But I've seen the trend, too, of failed EGR coolers then after some mileage, failed head gaskets.
 
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Old Dec 16, 2022 | 09:05 AM
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It's threads like this that make me think that going with a long block built right as a replacement for my '06 is a solid choice.
It's been parked for a few months now, after a catastrophic lifter failure. I think of a good build as a reset of sorts. Pretty much a new truck that I will know 100% of what's in it and how it is maintained from mile/hour zero.
The knowledge and willingness to help each other within this forum is hard to beat too.
 
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Old Dec 16, 2022 | 09:25 AM
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Originally Posted by six_eaux
It's threads like this that make me think that going with a long block built right as a replacement for my '06 is a solid choice.
It's been parked for a few months now, after a catastrophic lifter failure. I think of a good build as a reset of sorts. Pretty much a new truck that I will know 100% of what's in it and how it is maintained from mile/hour zero.
The knowledge and willingness to help each other within this forum is hard to beat too.
Curiosity is getting the best of me!

Do you know your engine or truck manufacture date? If not, how about the injector hold down Torx size?

Also - did you ever have issues with your oil cooler, or have excessive heat?
 
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Old Dec 17, 2022 | 06:33 AM
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Originally Posted by FiveOJester
I wonder how much of this could be attributed to the inferior EGR cooler on the 04+ engines? Coolant down the intake isn't good for anything...

I missed this post until this morning when I was reviewing this thread again. It's a good point. I've often wondered if owners might have a small leak for some time before they notice it, and during that time there is coolant getting into the combustion chambers and raising the pressure. The EGR cooler is something I would replace ASAP if I acquired the '04.5+ engine design, not wait until the coolant loss was easily noticed. I'm not sure where the tipping point would be, but that's not an experiment I would care to undertake.
 
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Old Dec 17, 2022 | 07:08 AM
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Old Dec 17, 2022 | 07:20 AM
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Originally Posted by TooManyToys.
I missed this post until this morning when I was reviewing this thread again. It's a good point. I've often wondered if owners might have a small leak for some time before they notice it, and during that time there is coolant getting into the combustion chambers and raising the pressure. The EGR cooler is something I would replace ASAP if I acquired the '04.5+ engine design, not wait until the coolant loss was easily noticed. I'm not sure where the tipping point would be, but that's not an experiment I would care to undertake.
100% agree.
 
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Old Dec 17, 2022 | 03:40 PM
  #23  
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Mark,
Date on the door jamb is June of '05. This seems to check out with a May 1, 2005 date on my FICM.
My injector hold downs are Torx 40 (old style with 1838 and 901C4 marking on top).
As for temps, oil temp seemed to hang out around 205-210 all the time. coolant temp never much more than 190. My difference in temps always 15+. I didn't realize this until I started using TorquePro and watching!
Pretty sure the EGR cooler and probably oil cooler as well are not OEM. My plan was to make it a few months longer at which time I would have done injectors, O-ring heads, studs, oil and EGR coolers, a turbo refresh (or replacement). In other words, address the usual suspects since there were about 170K that I didn't know how it had been ran or maintained.
 
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Old Dec 17, 2022 | 08:18 PM
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I'm at 250K on my bone stock '06. Heads have never been off the vehicle. "Bulletproofing" is a false god.
 
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Old Dec 17, 2022 | 09:32 PM
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Depends on your definition of bulletproofing. We definitely had parts that were issues that needed upgrading (ie bulletproofing).

04.5+ EGR coolers
Ford Gold coolant
Fuel pressure regulator spring
03-04 HPOP
04.5+ dummy plugs and standpipes
05+ STC fittings
FICMs

Just to name a few.
 
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