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How to handle this rust

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Old Jul 26, 2022 | 11:57 AM
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LiveFrom1977f150's Avatar
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How to handle this rust


Spotted my first paint bubble from rust. Scraped off a bit and its not too bad. But its the start of a problem obviously. It rusted through to the stupid matting in the rear wheel well and that holds water enough to creat this problem.

Hit the inside with a grinding wheel, clean it up and apply POR25 before maybe body filling that spot to keep it from exposure? All advice welcome.
 
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Old Jul 26, 2022 | 12:17 PM
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Need to wire wheel out past those bubbles. Hit the whole area with some phosphoric acid (cement etch from box store, easy to find) keep it wet for 15-20 minutes with the etch. Wash off the etch and dry the area. Tiger hair on back, spot putty the front. Epoxy primer, wet sand, top coat. Por-15 is not going to lay down flat for you to top coat and not see it. Great for chassis not great for finished surfaces.
 
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Old Jul 26, 2022 | 01:32 PM
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Appreciate the information. Ive never even heard of tiger hair before. Cool stuff.
 
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Old Jul 26, 2022 | 01:36 PM
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The only way to fix that is to replace metal with a patch panel. It's rusted from the inside so it will just keep on rusting unless it's replaced. They make really good body glue so you can install a patch panel easily without welding and warping the metal.

Denny
 
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Old Jul 26, 2022 | 04:27 PM
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Originally Posted by rvpuller
The only way to fix that is to replace metal with a patch panel. It's rusted from the inside so it will just keep on rusting unless it's replaced. They make really good body glue so you can install a patch panel easily without welding and warping the metal.

Denny
yeah, this is what im afraid of. I cant paint match so its going to a body shop no matter what in that regard. I didnt know theirs body glue out there to use… i assume they glue in something as a backer and glue the new panel to that?
 
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Old Jul 26, 2022 | 05:57 PM
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They bend a flange for the repair panel. I've done it on my own a few times with good results. As far as a body shop don't be surprised if they say no. A very good friend of mine runs a shop and he no longer will do rust on any brand of truck unless he can replace the box side.
 
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