Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Alternator wiring help pleaseeee

Thread Tools
 
Search this Thread
 
Old Jul 24, 2022 | 10:59 AM
  #1  
ZeGermanAce's Avatar
ZeGermanAce
Thread Starter
|
6th Gear
Joined: Jan 2022
Posts: 6
Likes: 0
Alternator wiring help pleaseeee

I have a 240amp alternator to install in my 2000 f250 7.3. The original wiring goes from alt to starter relay. So when I upgrade the wiring do I also go from alt to starter relay and if so do I put the fuse before or after the starter relay. On top of that can I just not go to the starter relay and go straight the battery's? Please any help this is a pain.
 
Reply
Old Jul 24, 2022 | 11:08 AM
  #2  
Walleye Hunter's Avatar
Walleye Hunter
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2014
Posts: 10,750
Likes: 1,065
From: Douglassville, PA
Do you need to upgrade the wiring? I believe that there is a fuseable link at the starter relay there and I would recommend keeping it in play.
 
Reply
Old Jul 24, 2022 | 11:34 AM
  #3  
ZeGermanAce's Avatar
ZeGermanAce
Thread Starter
|
6th Gear
Joined: Jan 2022
Posts: 6
Likes: 0
Originally Posted by Walleye Hunter
Do you need to upgrade the wiring? I believe that there is a fuseable link at the starter relay there and I would recommend keeping it in play.
Yes I in need to upgrade the wiring but I still just have zero idea if I go to the relay or not. I know to upgrade all the grounds and stuff like that but the starter relay is completely throwing me off as to what I do.
 
Reply
Old Jul 24, 2022 | 11:39 AM
  #4  
Sous's Avatar
Sous
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,355
Likes: 5,949
From: Lake Hartwell, GA
FTE Emeritus
Below is a link with some details on how I accomplished additional wiring when I added a 160A alternator.

Link: https://www.ford-trucks.com/forums/1...light=Positive

You do not need to wire to the starter relay first, but you must ensure safety precautions are taken.

I hope this helps.
 
Reply
Old Jul 24, 2022 | 11:43 AM
  #5  
ZeGermanAce's Avatar
ZeGermanAce
Thread Starter
|
6th Gear
Joined: Jan 2022
Posts: 6
Likes: 0
Originally Posted by Sous
Below is a link with some details on how I accomplished additional wiring when I added a 160A alternator.

Link: https://www.ford-trucks.com/forums/1...light=Positive

You do not need to wire to the starter relay first, but you must ensure safety precautions are taken.

I hope this helps.
In your install did they go through the starter relay or just to the battery terminals and fuse them?
 
Reply
Old Jul 24, 2022 | 12:33 PM
  #6  
Sous's Avatar
Sous
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,355
Likes: 5,949
From: Lake Hartwell, GA
FTE Emeritus
Originally Posted by ZeGermanAce
In your install did they go through the starter relay or just to the battery terminals and fuse them?
For my install, they was/is me.

As I mentioned in my previous post, starter relay is not a required stop in the alternator charge circuit as long as the new wires/circuits are fused or have breakers in them.

Looking at my pictures and reading some of the details noted by myself and other FTE'rs in the linked thread, you will likely be able to answer any further questions you have.

I hope this helps.
 
Reply
Old Jul 24, 2022 | 12:38 PM
  #7  
ZeGermanAce's Avatar
ZeGermanAce
Thread Starter
|
6th Gear
Joined: Jan 2022
Posts: 6
Likes: 0
Originally Posted by Sous
For my install, they was/is me.

As I mentioned in my previous post, starter relay is not a required stop in the alternator charge circuit as long as the new wires/circuits are fused or have breakers in them.

Looking at my pictures and reading some of the details noted by myself and other FTE'rs in the linked thread, you will likely be able to answer any further questions you have.

I hope this helps.
THANK YOU I'm not going to lie I've been asking all day and getting very frustrated by no one telling me if I go through the relay or not so thank you. But now my only question is do I just go straight to the positive terminals and fuse it?
 
Reply
Old Jul 24, 2022 | 12:58 PM
  #8  
udsuth78's Avatar
udsuth78
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2005
Posts: 6,129
Likes: 1,919
From: Ponca City, OK
Fuses are for protecting the wires and preventing fire. Anything between the source and the fuse is unprotected. So wire size dictates the fuse locations. Also there are 20+ different ways you could route the charge and main power cables, so it would be hard to say what's best for your system. Plus there is a lot of potential damage and catastrophe involved here, so a lot of people are hesitant to offer specific advice with so many unknown variables.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Markhlewis
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
8
Jul 20, 2018 01:18 PM
fishbone1
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
2
Nov 17, 2010 07:06 PM
wisconsin
1997 - 2006 Expedition & Navigator
7
Feb 3, 2008 09:59 PM
xfordtech
1999 - 2003 7.3L Power Stroke Diesel
3
Sep 12, 2005 12:02 PM




All times are GMT -5. The time now is 06:22 PM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE