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How many miles before Cold side intercooler problems?

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Old Jun 1, 2022 | 10:23 AM
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How many miles before Cold side intercooler problems?

Just trying to plan ahead here. About how many miles are average for the cold side intercooler pipe to fail? Was thinking might be a good idea to have it replaced before it can fail. I have a 2019 with 30K. THanks!
 
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Old Jun 1, 2022 | 10:47 AM
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My 19 F350 at 64,000
 
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Old Jun 1, 2022 | 12:38 PM
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No real science to it. It will work until it doesn't.
 
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Old Jun 1, 2022 | 02:57 PM
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This is the second time this happened to me on a 6.7. First, on my 2011, then the 2019. I would have gone aftermarket had I realized Ford never upgraded.
 
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Old Jun 1, 2022 | 03:29 PM
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Originally Posted by Pugga
No real science to it. It will work until it doesn't.
Thats why I was asking. I'm at 30K and would rather not have a failure. I'm probably ok for a while but wondering if you put an aftermarket one on there if it would void your engine warranty?
 
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Old Jun 1, 2022 | 03:37 PM
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Originally Posted by Flitastic
Thats why I was asking. I'm at 30K and would rather not have a failure. I'm probably ok for a while but wondering if you put an aftermarket one on there if it would void your engine warranty?
No, it would not void your engine warranty. The CAC pipe would have to be the cause of whatever engine failure it might have.
 
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Old Jun 1, 2022 | 03:38 PM
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My intercooler (not pipe) failed at 120K, now at 270 with no other intake problems
 
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Old Jun 1, 2022 | 03:40 PM
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Originally Posted by 1olddogtwo
My intercooler (not pipe) failed at 120K, now at 270 with no other intake problems
Was coolant getting inside?
 
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Old Jun 1, 2022 | 06:41 PM
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I plan to do a decent amount of towing (although, it's a fairly small camper) so I went ahead and swapped mine for the S&B CAC pipe at around 3700 miles. The S&B pipe is much nicer and will obviously stand up to much more abuse than the stock CAC pipe. However, saying that, I do keep the stock pipe in the toolbox in the bed of the truck... just in case! I can't say that it was necessary, but I do feel better about it...
 
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Old Jun 1, 2022 | 11:06 PM
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Originally Posted by Flitastic
Thats why I was asking. I'm at 30K and would rather not have a failure. I'm probably ok for a while but wondering if you put an aftermarket one on there if it would void your engine warranty?
SPE has a cheap OEM style one thats upgraded materials. or they have the nicer version. the cheap one is kinda hard to find on their site.

I went 60k ish until mine split. to be fair, i dont know when it split, i thought it was a different issue lol.
 
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Old Jun 1, 2022 | 11:07 PM
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Originally Posted by 1olddogtwo
My intercooler (not pipe) failed at 120K, now at 270 with no other intake problems
did you go oem or the mishimoto? the Mishimoto shows solid gains, its very tempting but pricey.
 
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Old Jun 2, 2022 | 06:16 AM
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I think mine made it to around 130K before the hose started cracking. I replaced it with an aluminum kit from Amazon and it's holding together fine 20K later.
 
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Old Jun 2, 2022 | 07:19 AM
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Originally Posted by 4wd6.7L
Was coolant getting inside?
No, it was blowing it out of the secondary cooling system.

the first time it did it, motor derated. No codes or anything. Was towing about 40K. At the time didn't catch it has blown the coolant out. Well waiting for a another truck to arrive, motor cooled down. With no trailer, the truck drove fine back to the shop. Dropped at Ford, they pressure tested the system and it held. They assumed it was a bad temperature sensor may just replaced it.

Week later, the coolant reservoir was empty, it would only blow under heavy load. Put a used one in at a considerably less cost. It was 1400 used vs something like 3600 new
 
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