Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Low power issue

Thread Tools
 
Search this Thread
 
Old Apr 22, 2022 | 09:04 PM
  #1  
alaskapilot95's Avatar
alaskapilot95
Thread Starter
|
Tuned
Joined: Dec 2018
Posts: 337
Likes: 5
From: Chickaloon, Alaska
Low power issue

Hey guys been trying to track down a low power issue I have been having and have verified with my gauges that my engine is having issues. Made it back to Alaska from the lower 48 and soon after noticed my icp wasn't quite making what it used to (WOT around 1900-2000 psi) and my IPR (65-75% WOT). I was due for an oil change so changed that. Didn't change anything. So did injector o rings and glow plugs since they've probably never been done and didn't change anything besides my fuel pressure being more stable and not dropping below 60 psi anymore. I have checked my low pressure oil through the hpop reservoir and when cold its around 40psi and when warm drops down to 15 psi at idle. I am wondering if this could be a HPOP failing or if it could be an injector. Don't really want to just keep throwing parts at it to find the issue and looking for any advice. Engine sounds much healthier since replacing the injector o rings and there's very little blow by if any. I have swapped the IPR with a known good one and it acted the exact same way.
 
Reply
Old Apr 23, 2022 | 05:51 AM
  #2  
ESwift's Avatar
ESwift
CNCFAB
Joined: Apr 2020
Posts: 4,874
Likes: 2,006
Club FTE Gold Member
Your best bet would be to deadhead the hpop, cap one hpop line off and then stick a 5,000psi gauge on the other and crank the engine. You should get 3,800-4,200psi on the gauge.
 
Reply
Old Apr 23, 2022 | 06:24 AM
  #3  
udsuth78's Avatar
udsuth78
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2005
Posts: 6,129
Likes: 1,919
From: Ponca City, OK
Have you unplugged the icp yet to rule it out? That low pressure oil is a little on the low side. Maybe lpop is getting weak and not keeping up with demand. Could also be the bypass valve under the plug in the top of the block, or the oil pressure regulator in the filter head.
 
Reply
Old Apr 23, 2022 | 09:46 AM
  #4  
Kwikkordead's Avatar
Kwikkordead
Fleet Owner
Shutterbug
Liked
Loved
Community Favorite
Joined: Jun 2004
Posts: 25,090
Likes: 1,112
From: Rio Rico, AZ.
Originally Posted by ESwift
Your best bet would be to deadhead the hpop, cap one hpop line off and then stick a 5,000psi gauge on the other and crank the engine. You should get 3,800-4,200psi on the gauge.
I would add to this that you need to perform this test on a fully warmed up engine to be able to obtain the most accurate test results. Cold thick oil can cover up some problems.
 
Reply
Old Apr 23, 2022 | 01:00 PM
  #5  
alaskapilot95's Avatar
alaskapilot95
Thread Starter
|
Tuned
Joined: Dec 2018
Posts: 337
Likes: 5
From: Chickaloon, Alaska
Originally Posted by ESwift
Your best bet would be to deadhead the hpop, cap one hpop line off and then stick a 5,000psi gauge on the other and crank the engine. You should get 3,800-4,200psi on the gauge.
Any idea on the best route? Take fittings out of pump and cap one side and test the other side? I'll need to figure out what fittings sizes I would need to do it but I do have access to a hydraulic testing gauges that go up to 5,800psi.

Originally Posted by udsuth78
Have you unplugged the icp yet to rule it out? That low pressure oil is a little on the low side. Maybe lpop is getting weak and not keeping up with demand. Could also be the bypass valve under the plug in the top of the block, or the oil pressure regulator in the filter head.
I have unplugged the icp and didn't really make any difference besides not being able to monitor ICP anymore and just the usual unplugged ICP running. The oil pressure seems to be normal from what I could find researching with 7 being the minimum. It goes up as rpm is increased and ran around 40psi or more at WOT.

Originally Posted by Kwikkordead
I would add to this that you need to perform this test on a fully warmed up engine to be able to obtain the most accurate test results. Cold thick oil can cover up some problems.
Right I know it needs to be done warm. The warmer the truck gets the worse my issue gets also.



Another symptom I forgot to add is whenever coming to a stop and the torque converter unlocks the truck is supposed to go down to idle. My truck goes down below idle for a second or two and then comes back up to normal idle speed. I have had it quit on several occasions when it tries to go to idle also.
 
Reply
Old Apr 23, 2022 | 04:11 PM
  #6  
alaskapilot95's Avatar
alaskapilot95
Thread Starter
|
Tuned
Joined: Dec 2018
Posts: 337
Likes: 5
From: Chickaloon, Alaska
So if one were to unplug the injectors at the valve cover harness and crank the engine over that would in theory be the same as dead heading except would also be testing the injector o rings right? I tried that and only got up to 2300 psi after cranking for 5-10 seconds and it took a while to get there but the engine was also cold. Just thinking of ways to test without buying all the gauges.
 
Reply
Old Apr 23, 2022 | 06:31 PM
  #7  
udsuth78's Avatar
udsuth78
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2005
Posts: 6,129
Likes: 1,919
From: Ponca City, OK
Yes that is a method for testing the system as a whole. 2300 is lower than you would like to see, but that is also dependent on the icp reading correctly. About the only thing I can think of that doesn't involve sourcing some fittings to isolate individual areas is running both hoses to 1 head at a time. Not sure how feasible it is, and you'd still have to figure out how to get the icp wiring to reach the passenger head. Never heard of anyone trying this method and you do run the risk of causing leaks anywhere you disturb a sealed fitting, but it's an idea. Cheap and dirty.
 
Reply
Old Apr 23, 2022 | 06:42 PM
  #8  
ESwift's Avatar
ESwift
CNCFAB
Joined: Apr 2020
Posts: 4,874
Likes: 2,006
Club FTE Gold Member
What hpop likes do you have? Oem or aftermarket?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Apr 23, 2022 | 10:49 PM
  #9  
alaskapilot95's Avatar
alaskapilot95
Thread Starter
|
Tuned
Joined: Dec 2018
Posts: 337
Likes: 5
From: Chickaloon, Alaska
Originally Posted by ESwift
What hpop likes do you have? Oem or aftermarket?
The sticker is pretty dirty currently and would need a tooth brush to try and clean it off to see it very well. But it appears to be a stock one as the sticker has a brownish red color like the stock ones. I got the engine with 115k miles and it has 170k now. Unknown previous history to me.
 
Reply
Old Apr 23, 2022 | 10:51 PM
  #10  
alaskapilot95's Avatar
alaskapilot95
Thread Starter
|
Tuned
Joined: Dec 2018
Posts: 337
Likes: 5
From: Chickaloon, Alaska
Originally Posted by udsuth78
Yes that is a method for testing the system as a whole. 2300 is lower than you would like to see, but that is also dependent on the icp reading correctly. About the only thing I can think of that doesn't involve sourcing some fittings to isolate individual areas is running both hoses to 1 head at a time. Not sure how feasible it is, and you'd still have to figure out how to get the icp wiring to reach the passenger head. Never heard of anyone trying this method and you do run the risk of causing leaks anywhere you disturb a sealed fitting, but it's an idea. Cheap and dirty.
I do have the HPX installed so both heads are equalized and seeing equal pressure now. the icp is fairly new as the last one died on me this winter. I’ve gone through 2-3 icps in the last year
 
Reply
Old Apr 24, 2022 | 01:39 AM
  #11  
aawlberninf350's Avatar
aawlberninf350
It's a Van Gogh
15 Year Member
Photogenic
Shutterbug
Liked
Joined: Feb 2010
Posts: 7,813
Likes: 1,335
From: Elk Grove, CA
Club FTE Gold Member
Originally Posted by alaskapilot95
The warmer the truck gets the worse my issue gets also.
That is a common failure mode of a failing IPR solenoid. Test resistance like below, approx 10.5 ohms is good.


 
Reply
Old Apr 24, 2022 | 12:43 PM
  #12  
udsuth78's Avatar
udsuth78
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2005
Posts: 6,129
Likes: 1,919
From: Ponca City, OK
Originally Posted by alaskapilot95
I do have the HPX installed so both heads are equalized and seeing equal pressure now. the icp is fairly new as the last one died on me this winter. I’ve gone through 2-3 icps in the last year
What I was suggesting was hooking both hpop hoses to 1 head at a time. That could show a discrepancy from one side to the other if one exists. If both gave the same reading then it's a safe bet the lower numbers are the pump or IPR. If one head showed a substantial difference then it's likely and o-ring or injector to blame.
 
Reply
Old Apr 24, 2022 | 12:50 PM
  #13  
ESwift's Avatar
ESwift
CNCFAB
Joined: Apr 2020
Posts: 4,874
Likes: 2,006
Club FTE Gold Member
If you have the oem STC quick connect lines you can get a STC cap for one, and then you could see if a local hydraulic shop has an STC adapter to go to your gauge fitting. You could deadhead the pump this way very easily.

simply cap a line and hook other to gauge and crank. Should get about 4,200 psi

This works because with no hpo going to the head the icp sensor will read zero and when cranked from ignition, the pcm will command the ipr to close trying to get icp. The only time this may not work is if the ipr has failed and will not close when commanded(of course then a new ipr may solve the whole issue)
 
Reply
Old Apr 24, 2022 | 05:15 PM
  #14  
udsuth78's Avatar
udsuth78
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2005
Posts: 6,129
Likes: 1,919
From: Ponca City, OK
Originally Posted by ESwift
If you have the oem STC quick connect lines you can get a STC cap for one, and then you could see if a local hydraulic shop has an STC adapter to go to your gauge fitting. You could deadhead the pump this way very easily.

simply cap a line and hook other to gauge and crank. Should get about 4,200 psi

This works because with no hpo going to the head the icp sensor will read zero and when cranked from ignition, the pcm will command the ipr to close trying to get icp. The only time this may not work is if the ipr has failed and will not close when commanded(of course then a new ipr may solve the whole issue)
I obviously don't know for sure having never been there, but I have a feeling this may be easier said than done in Chickaloon Alaska. According to Google there's a population of about 250 people.
 
Reply
Old Apr 24, 2022 | 05:19 PM
  #15  
ESwift's Avatar
ESwift
CNCFAB
Joined: Apr 2020
Posts: 4,874
Likes: 2,006
Club FTE Gold Member
Originally Posted by udsuth78
I obviously don't know for sure having never been there, but I have a feeling this may be easier said than done in Chickaloon Alaska. According to Google there's a population of about 250 people.
Eh, thats about like where I live. Besides that is just up the road from 1023 diesel :-)
 
Reply



All times are GMT -5. The time now is 12:40 PM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE