Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

Suspect Ford HPOP

Thread Tools
 
Search this Thread
 
Old Mar 9, 2022 | 07:06 PM
  #1  
bbholcombe22's Avatar
bbholcombe22
Thread Starter
|
New User
Joined: Mar 2022
Posts: 6
Likes: 4
Suspect Ford HPOP

Hey guys, this is my first post on this forum just had a question. I’ve got a 94 F250 7.3 psd. It’s got 250k on the clock. I’ve been having stalling issues with it for the past few months. It has good fuel psi (shop fitted a fass system few months ago). It had bad head gaskets with coolant entering the oil but a shop fixed all that with new head gaskets a couple months ago. Oil has been changed a few times so there is no more coolant in the oil. But after all this still having no start when warm. I suspected an IPR valve so I replaced that and the ICP. When cold the truck has great oil pressure and fires right up. But when eot reaches 190 degrees no start unless I unplug the ICP then it’s a longggg hard start. All the injector o rings were also replaced. So last thing is the hpop right? I did a dead head test with the IPR full fielded and got an immediate 3800 psi when cranking cold. Then let the truck warm up to eot 190. Repeated the test with IPR full fielded and only got 200. So wouldn’t that indicate a bad hpop?
sorry for the long post just trying to relay all the info at once any help would be tremendously helpful to me.
thanks,
Brody
 
Reply
Old Mar 10, 2022 | 12:29 AM
  #2  
Edgethis's Avatar
Edgethis
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: May 2009
Posts: 6,815
Likes: 708
From: Tobyhanma, PA
Have you checked the hpop reservoir once it's up to temp and having starting issues. Could be a lpop issue where it's nit feeding enough oil. Just a suggestion to check. Hpops are rather expensive, just want to make sure all other options have been considered
 
Reply
Old Mar 10, 2022 | 11:06 AM
  #3  
bbholcombe22's Avatar
bbholcombe22
Thread Starter
|
New User
Joined: Mar 2022
Posts: 6
Likes: 4
Thank you for the reply! Yea I have checked hpop reservoir when it’s having the no start. The reservoir is all the way full to the plug. And while it’s running the dash oil pressure gauge looks really good. I’m just a little confused as to how I could have 3600+ psi when cold but only 200ish when warm? Could that be normal for a failing hpop? Thanks!

Brody
 
Reply
Old Mar 10, 2022 | 11:47 AM
  #4  
Hit Man X's Avatar
Hit Man X
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2002
Posts: 9,566
Likes: 2,036
From: North Texas
Thumbs up

What is the IPR percentage at idle?

Mine on a beat *** 275k HPOP was around 15-16%, down to around 7-8% I think with a fresh unit.
 
Reply
Old Mar 10, 2022 | 11:49 AM
  #5  
bbholcombe22's Avatar
bbholcombe22
Thread Starter
|
New User
Joined: Mar 2022
Posts: 6
Likes: 4
It starts out cold around 9% when fully warm it’ll reach 12-13%. Also while driving when you let off the gas (like coming to a light) it’ll die. And it won’t start up until it sits about 30min.
 
Reply
Old Mar 10, 2022 | 11:59 AM
  #6  
Hit Man X's Avatar
Hit Man X
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2002
Posts: 9,566
Likes: 2,036
From: North Texas
Thumbs up

They have been known to just die. @BBslider001 had one just ****-the-bed once, maybe he can give you comments.

My full load pressure would fall off on the top end bad and the IPR skyrocket, that is how I knew mine was toast.
 
Reply
Old Mar 10, 2022 | 12:20 PM
  #7  
bbholcombe22's Avatar
bbholcombe22
Thread Starter
|
New User
Joined: Mar 2022
Posts: 6
Likes: 4
Originally Posted by Hit Man X
They have been known to just die. @BBslider001 had one just ****-the-bed once, maybe he can give you comments.

My full load pressure would fall off on the top end bad and the IPR skyrocket, that is how I knew mine was toast.
Thanks for the input! Yeah I figured from the dead head test and stalling when warm it points to the hpop. As I said earlier this system did have coolant in the oil for awhile until the head gaskets were replaced. I can’t imagine that’s too good for the HPOP. I also have a new IPR valve in it that seems to be working fine so I feel fairly confident to rule that out. I already have an hpop on the way so I’ll let you guys know the outcome.

Brody
 
Reply
Old Mar 11, 2022 | 06:46 AM
  #8  
BBslider001's Avatar
BBslider001
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2012
Posts: 10,590
Likes: 382
From: Texas
Not sure it will help, but my HPOP died on the side of the interstate due to very poor maintenance from the PO (using wrong oil, bad intake integrity, etc)....when it did die, it took out injector o-rings and caused all sorts of problems....as in when I removed the injectors after FINALLY figuring out the problem, they weren't even there anymore. But, I was also using oil to the tune of 2 gallons in 30 miles. I am not sure what the cold start vs. warm start means. That is a new one on me. Sounds for sure like an HPOP getting worn. O-rings could definitely cause these issues when warm if they are so worn that they can't hold pressure like they shpuld. I wonder if @cleatus12r would have some input on this. My experience has been that when they quit, they just quit. But I also know Eric had a slowly dying issue different than mine that he addressed with a new pump.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-1

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-2

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-3

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-4

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-5

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-6

Every 2026 Ford Engine Explained

 Brett Foote
story-7

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-8

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-9

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
Old Mar 11, 2022 | 09:46 PM
  #9  
bbholcombe22's Avatar
bbholcombe22
Thread Starter
|
New User
Joined: Mar 2022
Posts: 6
Likes: 4
Originally Posted by BBslider001
Not sure it will help, but my HPOP died on the side of the interstate due to very poor maintenance from the PO (using wrong oil, bad intake integrity, etc)....when it did die, it took out injector o-rings and caused all sorts of problems....as in when I removed the injectors after FINALLY figuring out the problem, they weren't even there anymore. But, I was also using oil to the tune of 2 gallons in 30 miles. I am not sure what the cold start vs. warm start means. That is a new one on me. Sounds for sure like an HPOP getting worn. O-rings could definitely cause these issues when warm if they are so worn that they can't hold pressure like they shpuld. I wonder if @cleatus12r would have some input on this. My experience has been that when they quit, they just quit. But I also know Eric had a slowly dying issue different than mine that he addressed with a new pump.
Thank you! Injector O-rings are all brand new. I threw the new HPOP in today and it works! Starts up cold (as it always did) but now when warm (eot past 190) fires right up! As it did not before. Been hauling trailers with it and driving it and it hasn’t stalled once. I think that fixed my issue. So to recap and try to help someone else my pump was making 4,000 psi when stone cold! But when eot passed 190 wouldn’t even start and deadhead test showed barley 200psi cranking. So kind of an odd failure but glad it fixed it!
Thanks for all the input guys really appreciate it!

Brody,
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Ryan313
1999 - 2003 7.3L Power Stroke Diesel
34
Apr 28, 2017 08:13 AM
Shay3171
1994.5 - 1997 7.3L Power Stroke Diesel
17
Sep 19, 2016 08:19 AM
ngwa300
6.0L Power Stroke Diesel
10
May 16, 2014 12:53 PM
Rishsd
1999 - 2003 7.3L Power Stroke Diesel
19
Dec 1, 2013 02:12 PM
jadel
1994.5 - 1997 7.3L Power Stroke Diesel
6
Dec 14, 2005 04:25 PM




All times are GMT -5. The time now is 12:00 PM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE