Notices
1973 - 1979 F-100 & Larger F-Series Trucks Discuss the Dentsides Ford Truck
Sponsored by:
Sponsored by: Moser

Sanden compressor conversion

Thread Tools
 
Search this Thread
 
Old Feb 24, 2022 | 09:22 PM
  #1  
DirtyLarry79's Avatar
DirtyLarry79
Thread Starter
|
Tuned
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Mar 2017
Posts: 351
Likes: 57
Sanden compressor conversion

Last summer I bought a complete factory ford ac setup from a v8 f100 for a couple of hundred dollars. Very good condition dash controls, heater/evaporator box with vacuum lines and condenser. All I need is a pump, ac lines and bracket. I can make a bracket easily enough. I’m gonna buy a new condenser as the one I got is a little beat up. I already have the correct crank shaft pulley from a PO.

I know its popular to go to aftermarket underdash systems but I should be blowing cold air for well under $1000 this way. While using the factory ford setup with a newer style high efficiency pump. Not thrilled about the loss of engine bay space but honestly it’s not gonna change much except for the back passenger spark plug.


Searching for sanden compressors brought up this

https://www.originalair.com/76-79-ford-f-series-bronco-hipo-ac-rotary-compressor-upgrade-kit?matchtype=&network=g&device=m&adposition=&keyw ord=&gclid=EAIaIQobChMIxJCnpu6Z9gIV1hvUAR1RgQdLEAQ YAiABEgJrCPD_BwE


which is a original air kit with bracket lines compressor and dryer. Does anyone else know of a better deal than this?

Im guessing ac lines are going to be around $75 to have made locally. Pumps seem to be going for $400 and up. This is a well known company that knows about ac in ford trucks thats recommending this specific pump and products with it.

Are all sanden pumps made equal as far as volume and pressure? And would all of them work with our ac systems? Most don’t come with a dryer either. This kit is a little bit more than I wanted to pay for all these parts. But I like the piece of mind of the pump and everything with it being recommended for trucks like ours. With this kit and a new condenser I should be ready to install.

what do you guys thinks? Think I’m blowing my money and should go with a all aftermarket system? Or keep the ford set up and instead of a newer expensive compressor use a older style? The older style seems to only be $200-$300.
 
Reply
Old Feb 24, 2022 | 09:51 PM
  #2  
440 sixpack's Avatar
440 sixpack
Lead Driver
5 Year Member
Photogenic
Photoriffic
Community Builder
Joined: Oct 2018
Posts: 7,826
Likes: 2,339
I used this set up with my existing factory air system and it works great. I'd do it again in a heartbeat. I think the more complete version is what you're talking about.

76-79 F-Series Truck/78-79 Bronco AC Compressor Kit V8 STAGE-1 | Original Air Group
 
Reply
Old Feb 24, 2022 | 10:01 PM
  #3  
DirtyLarry79's Avatar
DirtyLarry79
Thread Starter
|
Tuned
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Mar 2017
Posts: 351
Likes: 57
I think that’s exactly what I linked to and was talking about except your link is real pretty. Thank you! Glad to hear it does work with the factory setup
 
Reply
Old Feb 24, 2022 | 11:03 PM
  #4  
440 sixpack's Avatar
440 sixpack
Lead Driver
5 Year Member
Photogenic
Photoriffic
Community Builder
Joined: Oct 2018
Posts: 7,826
Likes: 2,339


This is what it looks like installed. I have the tools to crimp the hoses supplied in the kit but if you don't that would be the only thing you'd need to figure out. it was an easy job to install.
 
Reply
Old Feb 25, 2022 | 10:28 AM
  #5  
tbear853's Avatar
tbear853
Hotshot
20 Year Member
Shutterbug
Loved
Community Favorite
Joined: Feb 2004
Posts: 10,726
Likes: 2,584
From: The Shenandoah Valley
Do yourself a huge favor, find a OEM bracket set up for the compressor ... and the pulleys. It'll help with belts, crank pulleys, power steering too. Not just for any V-8, but for the same V-8 that you have.
 
Reply
Old Feb 25, 2022 | 11:32 AM
  #6  
DirtyLarry79's Avatar
DirtyLarry79
Thread Starter
|
Tuned
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Mar 2017
Posts: 351
Likes: 57
The correct pulley coming with the compressor I linked is one of the reasons I am leaning toward that kit.

Looking at your picture 440 I didn’t know the factory setup used an idler over by the alternator. I thought the bracket the compressor mounted on slid and that’s how it was tensioned.

If all else fails I can make an idler bracket and compressor mount but I’d rather find a whole idler bracket if I can. If the compressor mount doesn’t have to have a sliding action it will be even easier to make. The idler is gonna be a little harder with having to find a certain pulley size.

My truck is factory no ac, with a dealer installed kit half removed when I got the truck. I removed an old ugly compressor mount but no idler. The way mine was set up the belt went right from the crank to the compressor I believe.
 
Reply
Old Feb 25, 2022 | 03:13 PM
  #7  
440 sixpack's Avatar
440 sixpack
Lead Driver
5 Year Member
Photogenic
Photoriffic
Community Builder
Joined: Oct 2018
Posts: 7,826
Likes: 2,339
The idler you see under the compressor was to stop the bely slap from the York style compressor. it's not needed with a Sanden. the tendioner pulley it on top to the side of the compressor and is pretty standard fare.

All the brackets in the kit do is mount the Sanden in place of the York it's not adjustable nor does it take the place of any original bracket or pulley.
 
Reply
Old Feb 25, 2022 | 05:58 PM
  #8  
tbear853's Avatar
tbear853
Hotshot
20 Year Member
Shutterbug
Loved
Community Favorite
Joined: Feb 2004
Posts: 10,726
Likes: 2,584
From: The Shenandoah Valley
My '77 doesn't have that extra idler under the compressor, but that pulley you mentioned over by the alternator isn't that far over, it is the adjust tension pulley nearer the compressor, just how it looks in his picture. Belt runs from compressor down to the dedicated crank pulley, then up to the adjust pulley, then back over compressor pulley.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Feb 25, 2022 | 06:44 PM
  #9  
440 sixpack's Avatar
440 sixpack
Lead Driver
5 Year Member
Photogenic
Photoriffic
Community Builder
Joined: Oct 2018
Posts: 7,826
Likes: 2,339
The picture is a 428 ( FE ) I've never seen that slack idler on anything else I think it's because it's such a long distance the way the set is. when I had the York on it you needed it or the belts would set up a vibration.
 
Reply
Old Feb 25, 2022 | 09:09 PM
  #10  
tbear853's Avatar
tbear853
Hotshot
20 Year Member
Shutterbug
Loved
Community Favorite
Joined: Feb 2004
Posts: 10,726
Likes: 2,584
From: The Shenandoah Valley
Originally Posted by DirtyLarry79
The correct pulley coming with the compressor I linked is one of the reasons I am leaning toward that kit.

Looking at your picture 440 I didn’t know the factory setup used an idler over by the alternator. I thought the bracket the compressor mounted on slid and that’s how it was tensioned.

If all else fails I can make an idler bracket and compressor mount but I’d rather find a whole idler bracket if I can. If the compressor mount doesn’t have to have a sliding action it will be even easier to make. The idler is gonna be a little harder with having to find a certain pulley size.

My truck is factory no ac, with a dealer installed kit half removed when I got the truck. I removed an old ugly compressor mount but no idler. The way mine was set up the belt went right from the crank to the compressor I believe.
I didn't see mention of a pulley being included? It's a kit to swap an existing York out for the Sanden.
Originally Posted by From the link
WHAT ENGINES DO THE COMPRESSOR BRACKETS FIT?
Any stock 302/351M/360/390/400/460 engine with the original compressor mount, idler and idler bracket.
You will also need the extra AC drive crank pulley. The belt misses the water pump thanks to the adjustment pulley. Attached is a picture I saved awhile back because the fenders are out of the way. Not sure whose it was, but it's plumb full of details.

 
Reply
Old Feb 25, 2022 | 09:49 PM
  #11  
440 sixpack's Avatar
440 sixpack
Lead Driver
5 Year Member
Photogenic
Photoriffic
Community Builder
Joined: Oct 2018
Posts: 7,826
Likes: 2,339
The clutch includes the compressor pulley. no other pulleys are included .

All the factory components should be easy to find. the idler pulley and bracket are available at any parts store. if you have a 335 series the compressor mount would be the same off any car or pickup. it's all common stuff but getting a whole set up off a junker would be the easiest and cheapest.

I'm sure the whole aftermarket kit is fine but I'm not a fan of aftermarket A/C myself I'd go the extra mile to get factory air. the Sanden compressor is like radial tires an acceptable upgrade .
 
Reply
Old Feb 26, 2022 | 02:38 PM
  #12  
5851a's Avatar
5851a
Logistics Pro
15 Year Member
Liked
Community Favorite
Joined: Oct 2006
Posts: 4,025
Likes: 890
From: East Central Ia
The additional belt slap pulley may have been standard on later years or buried deep in a TSB with the dead sea scrolls for earlier years to cover low speed vibration customer complaints. Sanden compressors come in many sizes and rated by CI and RPM. Pulley diameter and over driven/overdriven rpm becomes an issue. Tell you what, back in the day a factory air system with a R12 would freeze your nads off and put dew on the back window. OT but I really like the OEM, not a fan of adaption and can't stand he looks of R134 hose connectors or hose adaptors. Just my rant and sorry if offended anyone.
 
Reply
Old Feb 26, 2022 | 02:57 PM
  #13  
440 sixpack's Avatar
440 sixpack
Lead Driver
5 Year Member
Photogenic
Photoriffic
Community Builder
Joined: Oct 2018
Posts: 7,826
Likes: 2,339
I agree, but why put $200 of freon in a vibrating leaking York pump every year or two when a Sanden does the same jobs smooth and cheap. I was on my 3rd Youk when I finally said enough already. the rebuilts are crap and the chinese new ones are worse. if I could buy a new US made York I would have.

Like I said it's like radial tires. not correct but so much better you have to give in. in my opinion.
 
Reply
Old Feb 26, 2022 | 06:16 PM
  #14  
tbear853's Avatar
tbear853
Hotshot
20 Year Member
Shutterbug
Loved
Community Favorite
Joined: Feb 2004
Posts: 10,726
Likes: 2,584
From: The Shenandoah Valley
I really don't recall too bad of a vibration until opening the hood while it idled, it does have a flywheel to dampen it ... some. But I agree about the leakage of the shaft seals and freon. Back in the day, wasn't so bad cost wise.

I often wonder how the replacement refrigerants do, but I guess all Yorks will still leak.
 
Reply
Old Jun 15, 2024 | 09:21 AM
  #15  
chris989's Avatar
chris989
Tuned
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Feb 2013
Posts: 418
Likes: 37
Originally Posted by 440 sixpack


This is what it looks like installed. I have the tools to crimp the hoses supplied in the kit but if you don't that would be the only thing you'd need to figure out. it was an easy job to install.


Hello,
What model sanden did you use? SD5? how many CC? 90,140,155? is your compressor a standard or shorty to clear the valve covers?

Everyone sells a "sanden" made in china knock-off. I recently upgraded my square body and feel my compressor is undersized.

thanks,
Chris
 
Reply



All times are GMT -5. The time now is 02:03 AM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE