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Transfer case carnage

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Old Dec 27, 2021 | 12:09 PM
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ms1780's Avatar
ms1780
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Transfer case carnage

My transfer case and front drive shaft decided to remove themselves from the truck at 75 mph last night. It made for quite the racket a few sketchy minutes. Has anyone ever had this happen? There was no warning signs before hand. For about two seconds it felt like I was driving on the rumble strips then it flew apart and I'm assuming the shaft was beating the bottom of the cab until it broke loose.


 
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Old Dec 27, 2021 | 12:20 PM
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Chainfire's Avatar
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I've had them fail but never disintegrate like yours.
 
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Old Dec 27, 2021 | 02:49 PM
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I had one come apart after I whacked something very hard with the front end.
How ever it was at low speed.

 
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Old Dec 27, 2021 | 03:11 PM
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Holy crap! Sorry that happened.

What in the world happened?
 
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Old Dec 27, 2021 | 03:52 PM
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Mine was back in July 2018.
I tangled with a center barricade.

ms1780 may of been a bearing going out. If he can find the bearing
and clutch assembly I would like to see the photos with closeups.

What type of oil was used in the transfer case? I do hope that
there was no transmission damage. In mine I got away with no
damage to the transmission.
 
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Old Dec 27, 2021 | 06:59 PM
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My theory is the front u joint failed which then quickly beat the t case to pieces but that's just a theory. I had my 14 year old with me so it was a good lesson for him on what to do when the **** hits the fan at high speeds.
 
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Old Dec 27, 2021 | 10:30 PM
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A failed U-joint would be my guess too. Glad to hear that you and your boy weren't hurt.
 
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Old Dec 27, 2021 | 10:33 PM
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Were you in 4 wheel drive at 75? If not in 4x4, the shafts should not be turning.
 
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Old Dec 28, 2021 | 09:47 AM
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Usually that is caused by having the hubs locked in and a bad universal joint in the double Carden, it'll vibrate and the vibration has the whip effect down the line. I see a few of these a year.
 
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Old Dec 28, 2021 | 07:16 PM
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I was not in 4 wd. I believe the hubs were in auto lock mode but I'm not 100 percent on that. It's going to be about 2k to fix it. That's about $400 in labor and the rest in parts. The shrapnel took out a rear tire too.
 
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Old Dec 29, 2021 | 09:09 AM
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I've never messed with the 4WD vehicles, is this why guys go to manual hubs? Does the 4wd system not actually have a way to sense when the auto hubs are locked/unlocked?
 
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Old Dec 29, 2021 | 10:34 AM
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Probably one or both of the hub stuck engaged then.

There is no sensing for if the hubs are engaged. Several people have discovered the hub were not engaged, either by having someone look at the driveshaft when slowly forwarding, grasping the driveshaft and seeing if it's locked or engaged, or for me, vibration at higher speeds.
 
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Old Dec 30, 2021 | 07:54 AM
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Wouldn’t both hubs need to be locked or stuck to turn the drive shaft? Just curious. I know at times I’ve had to back up a few feet to release mine. Like you said, I can definitely feel when I’m pushing my front diff.
 
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Old Dec 30, 2021 | 10:00 AM
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I'm guessing you didn't do a thread search but here you go. I've seen a few of these grenade. I posted Pics in the other thread. https://www.ford-trucks.com/forums/1...l#post14770239
 
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Old Dec 30, 2021 | 10:09 AM
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Originally Posted by Baylinerchuck
Wouldn’t both hubs need to be locked or stuck to turn the drive shaft? Just curious. I know at times I’ve had to back up a few feet to release mine. Like you said, I can definitely feel when I’m pushing my front diff.
Pete has this history covered with the thread.
 
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