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Intercooler Hose Busted

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Old Nov 9, 2021 | 01:32 PM
  #1  
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Intercooler Hose Busted

Hey folks, just noticed my intercooler hose split and the silver foil liner burnt off part of the rad hose. I have a few options in regards to fixing but im more concerned about the possible causes. Is this just 'one of those things' or could it possibly be a deeper issue? Truck is 2017 F250 Platinum with 40k miles. Just noticed it this afternoon. Changed oil yesterday at normal imterval. Didnt notice it yesterday evening. Ride to work this morning (2 miles &#128513 no trouble. Havent drove back home yet. Any advise would be greatly appreciated. Thanks!
 
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Old Nov 9, 2021 | 01:40 PM
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Common problem. Replace it with another factory one that will eventually blow again, or upgrade.
 
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Old Nov 9, 2021 | 01:48 PM
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There are some good aftermarket options that will likely last the life of the truck. They do cost more.
 
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Old Nov 9, 2021 | 02:00 PM
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I used the H&S (because it was available) when mine did the same. Simple swap.
 
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Old Nov 9, 2021 | 03:59 PM
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X2 for the H&S hose.
 
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Old Nov 9, 2021 | 04:26 PM
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Old Nov 9, 2021 | 06:03 PM
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I had a crack in mine too, replaced with factory one with new maf sensor, then kept getting code for air flow and throttle position sensor issue.
 
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Old Nov 9, 2021 | 06:08 PM
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Actually just had this happen to me. I upgraded with an aluminum pipe from Amazon with heavy duty silicone fittings. $75ish. Couldn't bring myself to pay $300 for the Sinister Diesel version.
 
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Old Nov 9, 2021 | 06:28 PM
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I had the same thing happen on my 2017 F250 with about 61k miles on it. I looked around and the local dealer wanted $300 for both the intercooler hose and the radiator hose. I found them online for $150 for both and ordered them online. Replaced both with OEM hoses, but I'll replace the intercooler hose with an aftermarket when I get back to work and can afford one. This appears to be common on these engines and I also had to have a MAF sensor replaced shortly afterwards. Fortunately, my warranty covered it and I didn't have to pay anything for that. The OEM hoses have been fine for the last 10 months and I'm happy with them for now. If you want to save a few $$$'s, go OEM, or spend the money and go with the aftermarket intercooler hose. The radiator hose I found was cheaper OEM. Good luck with your decision.
 
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Old Nov 9, 2021 | 06:31 PM
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Thank you for all the responses. I still have plenty of warranty left and will reach out to the dealership. If they cant fix within the next few days, ill look into the aftermarket suggestions.

Thanks again!
 
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Old Nov 10, 2021 | 06:40 AM
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Originally Posted by deveroutdoors
Actually just had this happen to me. I upgraded with an aluminum pipe from Amazon with heavy duty silicone fittings. $75ish. Couldn't bring myself to pay $300 for the Sinister Diesel version.

interesting on the aluminum cold side pipe...can you post a link.

I have an aluminum hot side and would like to change my cold side as well.

 
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Old Nov 10, 2021 | 06:55 AM
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If anyone has a link to their replacement part(s), could you post them?

My local dealership is garbage. It will probably be easier to just do it myself.
 
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Old Nov 10, 2021 | 11:05 AM
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Here are the part numbers straight from my truck:


Upper radiator hose



Intercooler cold side hose

I bought these through AutoNation Ford White Bear Lake if I remember correctly, Looking them up now, here is what I found currently:

HC3Z6F073B 76.16
HC3Z8260C 103.16

Hope this helps.

Keith
 
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Old Nov 11, 2021 | 07:10 AM
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Here are the Amazon links to what I pieced together. For some reason my search results wouldn't return anything that fit 2017+ 6.7s so I just assumed the prior 6.7 would be the same. For $75 it was worth the gamble and I could return it.

2017+ intercooler outlet requires a 2.5in ID fitting. The kit supplies a 3in ID silicone fitting. You need to order a 3in to 2.5in 90 degree reducer fitting and cut about 2in off the 2.5 side to make it fit properly in the space available.

Kit
Amazon Amazon

Silicone 90 degree 3in to 2.5
Amazon Amazon

Here's everything bolted up. I had no idea how badly my truck was down on boost before the replacement. This kit restored boost and really woke the truck back up. 100% stock otherwise.


 
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Old Nov 11, 2021 | 11:24 AM
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Thanks for posting


 
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