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1961 - 1966 F-100 & Larger F-Series Trucks Discuss the Slick Sixties Ford Truck

Removing the driveshaft

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Old Jun 7, 2021 | 10:22 AM
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Removing the driveshaft

I have a 66 F-100 with a SWB. I disconnected the driveshaft at the rear end and tried to pull it off the splines. I can pull/push a couple of inches, but I will not come all the way off. Do I need to disconnect the universal joint at the transmission, or should it come off the splines? Any tricks to this task?

Of course the next challenge is removing the brake drums. The PO replaced them a couple of years ago - I want to replace the rear end gasket and fluid - but they will not budge. Lots of penetrating oil, taps with the hammer, etc., and they havent moved a bit!
 
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Old Jun 7, 2021 | 08:46 PM
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I can’t answer your drive shaft question, but I would believe you would drop the U joint at the tranny.
Did you back the Ebrake adjuster wheel off to remove the drum??
 
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Old Jun 7, 2021 | 09:37 PM
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I would use a large screwdriver or something similar to wedge between the rear u-joint and the rear end. Use the extra leverage to push the driveshaft a little farther into the rear of the transmission. This should make it easier to drop the driveshaft from the rearend. You then just slide the the front of the driveshaft out of the transmission.

The brake drums may be grooved and need to be turned. This may be causing the brake drum to not come off. Sometimes you need to back off of the brake adjusting screw with a brake tool or screwdriver. This adjusting screw is accessed through a hole on the lower part of the backing plate.
 
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Old Jun 8, 2021 | 01:47 AM
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My 66 F100 had the same problem removing the hubs. I finally pulled the axels and hubs a a unit and then had them pressed off. Apparently the lugs were holding them on. I tried for days to beat them off with penetrating oil and a sledge hammer, those things would not move. Maybe that's how it is supposed to be.
 
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Old Jun 8, 2021 | 07:10 AM
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Actually have the e-brake cables disconnected, and I did back them off...thanks! Ridealong and Christmas - the PO replaced the brakes about 2 years and 1000 miles ago, so I don't think they would be grooved in that time period. I hope I don't have to remove the axel to get these off! Not too encouraging....

With regards to the driveshaft - I was able to remove the end at the rear end with the u-joint - it is coming off the splines that is an issue. It is sounding like a plunger as I slide it back and forth - and acting like there is a stop of some type that is preventing removal. All else fails I can remove the u-joint at the transmission.

thanks for the advice!
 
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Old Jun 8, 2021 | 12:24 PM
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On the driveshaft, Keep plungering it, might be some crud built up. If that doesn't work, Find a steel rod that will slip through the u-joint area and reach up to the bottom of the bed to pry it out, OR grab the shaft with some large channellocks or chain wrench vise grips and tap the pliers with a hammer towards the rear.
As to the drums, a couple sharp raps with a 2-3# hammer at the axle flange, between the studs usually works. If not move out to the edge of the drum with the hammer, but only hit it on the wheel side. If you hit it from the back it will break a piece off. Another trick I have used is to drill a few small holes through the drum at the axle flange to allow penetrant to get in. And finally, heat in the same area.
 
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Old Jun 9, 2021 | 09:10 AM
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thanks Thunderkiss - I will try the channel locks trick and see if that works. I have been plungering it with no success

I saw a youtube video where a person welded up a frame to be able to use a small hydraulic jack as a puller for the brake drums. I have tried the hammering and prying approach with pb blaster (including waiting a day or 2 after spraying). I dont want to spring for a $100-150 puller that was the cheapest I could find on the internet....

 
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Old Jun 10, 2021 | 04:17 PM
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Originally Posted by Danno5
thanks Thunderkiss - I will try the channel locks trick and see if that works. I have been plungering it with no success

I saw a youtube video where a person welded up a frame to be able to use a small hydraulic jack as a puller for the brake drums. I have tried the hammering and prying approach with pb blaster (including waiting a day or 2 after spraying). I dont want to spring for a $100-150 puller that was the cheapest I could find on the internet....
Do the wheels turn freely? This may sound crazy, but extreme issues involve extreme actions. Put the rear end on jack stands. With the wheels off knock the wheel studs into the drum, start it up and put one foot on the brake and the other on the gas. I guarantee the drums (Or something) will let loose. If one drum loosens but not the other put the studs back in the loose one, bolt that drum on and do the same trick for the other side.

I have had to loosen the lugnuts and drive around the lot to break loose wheels frozen to the hubs. EVERYTHING comes apart eventually!
 
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Old Jun 12, 2021 | 04:04 PM
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So I got the drums off - fabricated a puller to use with a bottle jack. Now the axels won't come out! Man, everything is difficult on these old trucks! :-)



 
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Old Jun 12, 2021 | 04:29 PM
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Hi Danno5,
If I could suggest something?...If you'd take some electrical tape and wrap it completely around the end of the drive shaft, wrap the 2 cups that are exposed, I mean. Then they won't come off. If one or more comes off...those little round rods that are inside (if they get lost ) spoil the whole repair. A suggestion is all. You are doing fine. Like your cool press to take off the drum.
Does your local auto parts store rent tools? What you need as a slide hammer to get the axels out.
All the best, Pete
 

Last edited by peter sipp; Jun 12, 2021 at 04:30 PM. Reason: added needed words
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Old Jun 12, 2021 | 05:43 PM
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Thanks Pete - I am planning to replace the u-joints, but should get in the practice of taping them up. I will check with the parts store to see what they have.

thanks!
 
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Old Jun 12, 2021 | 06:51 PM
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Hi Danno5, Oh you are welcome for sure. Could I make another suggestion...?...To keep a pocket sized log book. One where the pages turn left to right. I have done this. See after a number of years go by...without a record...you will wonder..."what did I replace the time the drums were stuck on ???" I write the date and miles down. Hope you can find a puller. If you want to make one...being that you made the way cool drum puller. You could. I did that. I can send a pic if you'd like. All the best, Pete
 
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Old Jun 13, 2021 | 12:36 AM
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Originally Posted by Danno5
So I got the drums off - fabricated a puller to use with a bottle jack. Now the axels won't come out! Man, everything is difficult on these old trucks! :-)


Good solution! Did you figure out why it was stuck? Was it the small round part of the drum stuck/rusted to the axle?

slide hammer is even easier to fabricate than the hydraulic puller you made! Go for it

 
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Old Jun 13, 2021 | 06:00 AM
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Originally Posted by peter sipp
Hi Danno5, Oh you are welcome for sure. Could I make another suggestion...?...To keep a pocket sized log book. One where the pages turn left to right. I have done this. See after a number of years go by...without a record...you will wonder..."what did I replace the time the drums were stuck on ???" I write the date and miles down. Hope you can find a puller. If you want to make one...being that you made the way cool drum puller. You could. I did that. I can send a pic if you'd like. All the best, Pete
Hi Pete - a pic of that puller would be great, thanks!
 
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Old Jun 13, 2021 | 08:03 AM
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Hi Danno5,
Okay, I need to wait for my wife to wake up. She knows about sending pics. That's not something I can do. It'll be in the early afternoon. Sunday she sleeps in.
Yesterday, when I suggested a log book, I said a notebook that turns left to right b/c my first log book is the kind where the metal spiral is on the "top." That book is 41 yrs old now. When I refer to it, some of the pages are torn, it is ackward to keep the pages in order. Any-who...a logbook is a selling feature too. The next owner will really appreciate the dates/mileage records. ( it's a $ maker for you).
All righty then, all the best, Pete
 
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