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1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks Discuss the Early Eighties Bullnose Ford Truck

Headlight switch replacement issues

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Old Jun 5, 2021 | 08:43 AM
  #16  
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Originally Posted by Franklin2
That's the major difference in the 1980 switch. The 1980 switch has one power feed for the headlights AND the marker lights. The 1980 switch takes this single power feed and splits it inside the switch to two different circuit breakers inside the switch. One circuit breaker feeds the headlights, the other circuit breaker feeds the marker lights.

On the later switches, they have the same power feed, but it only feeds the headlights. The later switches only have one circuit breaker inside. The later switches have 1 extra terminal, that is a separate power feed from the fuse box for the marker lights. So the later switches have separated the marker circuit out from the headlight circuit.

The only problem you may have is the circuit breaker inside the newer switch may start tripping, since it is powering the headlights and the marker lights together. Try it though, it may work fine.
Dave, thanks for the info.

I’ve turned them on before with no issue. I am also running a headlight harness kit that reduces the switch to feeding the sense side of the headlight relay (and marker lights based on your description). I think I did both the relay upgrade and switch at the same time, so wouldn’t have any data points suggesting if the one breaker can handle both circuits.
 
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Old Jun 5, 2021 | 10:11 AM
  #17  
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Originally Posted by Franklin2
That's the major difference in the 1980 switch. The 1980 switch has one power feed for the headlights AND the marker lights. The 1980 switch takes this single power feed and splits it inside the switch to two different circuit breakers inside the switch. One circuit breaker feeds the headlights, the other circuit breaker feeds the marker lights.

On the later switches, they have the same power feed, but it only feeds the headlights. The later switches only have one circuit breaker inside. The later switches have 1 extra terminal, that is a separate power feed from the fuse box for the marker lights. So the later switches have separated the marker circuit out from the headlight circuit.

The only problem you may have is the circuit breaker inside the newer switch may start tripping, since it is powering the headlights and the marker lights together. Try it though, it may work fine.
I used the same manufacturer different model, the Standard DS219T. It does work on both parking and headlight positions.

I think that the issue you have was a manufacturing defect because it's unlikely that the two position switch had that functionality designed out.

if I were you I would contact the company or the seller and notify them of the defect. It's likely they will ship a replacement to you or refund your purchase price. One defect that shows up now may indicate other issues so recommend you get a replacement.
 
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Old Jun 5, 2021 | 11:06 AM
  #18  
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Since you modified your wiring for a headlight relay are you sure you didn't wire in the relay incorrectly?
 
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Old Jun 5, 2021 | 11:13 AM
  #19  
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Every vehicle I have ever owned has had a two position headlight switch of the pull out variety. GM, Ford, VW, Jeep. Every one operated the parking lights on the first position and then added headlights on the second position. Are you telling me that Ford messed up that simple time honored way of doing headlight switches but only on the 1980 ford trucks?
 
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Old Jun 5, 2021 | 11:23 AM
  #20  
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Originally Posted by BigBlue2
Since you modified your wiring for a headlight relay are you sure you didn't wire in the relay incorrectly?
I bought a pre-made wiring harness. It plugs into the passenger side harness pigtail and takes a feed from the battery. When you turn on the headlight switch it operates the sense side of the relay and sends power thru the harness to the headlights. So I can’t say it’s not wired wrong or that I didn’t install it wrong but there’s not much to it. It’s a good upgrade for anyone running a bullnose because it reduces amps thru the switch.

I chalked up the switch issue to the difference Dave described (i knew 80 was different but didn’t know why). I rarely drive at night and have noticed no issue when I do. I do appreciate your concern. If I’m back in there, I may take another whack at a different switch. But I mainly posted to let others know my experience with that particular switch in a 1980 application.

 
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Old Jun 5, 2021 | 11:55 AM
  #21  
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Originally Posted by BigBlue2
Every vehicle I have ever owned has had a two position headlight switch of the pull out variety. GM, Ford, VW, Jeep. Every one operated the parking lights on the first position and then added headlights on the second position. Are you telling me that Ford messed up that simple time honored way of doing headlight switches but only on the 1980 ford trucks?
I can’t speak on behalf of what Ford did or didn’t do in 1980. I chalked up my experience to likely buying the wrong switch for my 1980. It’s also possible it’s the right switch but doesn’t have the two internal circuits Dave mentioned. Also possible it is faulty. Also possible my harness is messed up or the aftermarket relay harness is somehow talking to the marker lights. I replaced it back in late 2018 so it’s been a moon or two. And it was only replaced because I was trying to get the horn to work to pass inspection and the horn would only work if the switch was pulled out. In 1980 horn power is passed thru the headlight switch.

I agree it is not functioning per original design. I just haven’t cared enough to separate why from the possible. If I do track it down, I will post what the issue was.
 
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Old Jun 5, 2021 | 01:50 PM
  #22  
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Originally Posted by BigBlue2
Every vehicle I have ever owned has had a two position headlight switch of the pull out variety. GM, Ford, VW, Jeep. Every one operated the parking lights on the first position and then added headlights on the second position. Are you telling me that Ford messed up that simple time honored way of doing headlight switches but only on the 1980 ford trucks?
Is your post referencing the original thread starter's problem? We were talking about the poster saying he had a 1980 which has the different wiring scheme than the 1981-up trucks. He installed the later style switch into his early 1980 setup, and now his headlights AND his marker lights work on the 1st switch position as well as the 2nd switch position. This is because of the wiring design change they made starting in 1981.

Here is the post I am referencing to.

Originally Posted by packagerjr
I have an ‘80 Bronco and bought a Standard DS-197 switch as a replacement. Amazon was correct in that it fit, but both first and second detent operate headlights and parking lights. Im not concerned enough with the functionality loss to try something different - just putting it here for future reference for 1980 owners.
 
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Old Jun 5, 2021 | 04:02 PM
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Originally Posted by Franklin2
Is your post referencing the original thread starter's problem? We were talking about the poster saying he had a 1980 which has the different wiring scheme than the 1981-up trucks. He installed the later style switch into his early 1980 setup, and now his headlights AND his marker lights work on the 1st switch position as well as the 2nd switch position. This is because of the wiring design change they made starting in 1981.

Here is the post I am referencing to.
Yes, I was trying to reply to the OP, but apparently the page jumped while I was looking away and I replied to your post by accident. He posted that the switch he bought from amazon was listed as correct for his truck. Standard does make three or four types of switches for the 80-86 trucks. Mostly they are different quality. But it appears that there must be a specific switch for the 80 and amazon messed up and misdirected the application.
​​​​​
 
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Old Jun 5, 2021 | 04:08 PM
  #24  
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It is interesting that the OP's original head light switch had the same part number as my 86 original switch. Perhaps he didn't notice that with that switch he had the same operation with lights coming on in the first position? Maybe he looked up the replacement by part number and not year? There's still a mystery here methinks.
 
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Old Jun 5, 2021 | 07:40 PM
  #25  
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The OP has a 1984 truck. I am not the OP. I only mentioned my 1980 Bronco and the Standard switch to let folks know the outcome I experienced. It was supposed to be helpful but appears to have clogged up the thread.

The OEM switch did work properly now that I think about it. I replaced it due to the horn issue as mentioned. That’s when I noticed all lights came on at the first detent. I figure it’s the wrong switch, but it’s not worth replacing.
 
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Old Jun 5, 2021 | 10:20 PM
  #26  
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Originally Posted by BigBlue2
Every vehicle I have ever owned has had a two position headlight switch of the pull out variety. GM, Ford, VW, Jeep. Every one operated the parking lights on the first position and then added headlights on the second position. Are you telling me that Ford messed up that simple time honored way of doing headlight switches but only on the 1980 ford trucks?
1980 trucks are a one-year-wonder concerning wiring. Much of it is the same as 1981-86, but certain systems are wired differently (although they all function the same). For example, the NSS is on top of the column in 1980 whereas it's down on the side of the tranny for everybody else. That kind of thing.

An EVTM is a MAREVLOUS tool to have, e.g. https://www.ebay.com/itm/25442088800...YAAOSw4A5Ytp~B
 
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Old Jun 6, 2021 | 10:28 AM
  #27  
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I did conflate the OP with the 80 Bronco owner...my bad. Mea Culpa.

But I looked up headlight switches for 80 trucks and there is a different switch for the 80. I think you got the right switch but if you're getting the headlights on the first position then there was a mfgrs defect in your switch.

The OP with the 84 is going to be good with the 8 blade replacement. The 8th blade is a dummy...kind of like me.
 
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