I MAY HAVE HAD A BREAKTHROUGH!!
What part of your harness is bad?
If it is the feed back part this can be removed with a carb & dist change.
I cant say about manual / auto harness but I can tell you there is a difference between dual tank & non-dual tank harness for the 81 manual trucks.
On the 81's the AC harness is a add on so you dont have to find a harness that has AC for the truck, just swap the AC harness on to the non-AC harness you you now have AC if the truck has AC parts installed.
On my manual 81's trucks main harness that starts inside the truck and runs across the top of the dash going out the firewall on each side.
The right side (always sitting in the truck) in the engine bay has the wires for the starter / solenoid, head/park turn/side lights.
The ALT has a harness that plugs into this side of the main harness.
On the left side you have head/park turn/side lights, wiper washer pump power, wiper motor power, brake failure wire, a plug for the frame rail harness to the rear.
There are a few other wires by the booster but not a big deal ATM.
This frame rail harness will be different like the main harness if you have dual tanks or not.
It will have all the tail light wires (5 of them), wires for for tank sender(s) and the fuel switch valve, and to trans back up light switch.
Out back you have the tail light harness that would have 5 wires.
Pre 82? may only have 4 wires as the ground wire was not run in the harness on early trucks like my 81.
Now with that being said if the truck was a auto I think it would have a group of wires to the trans for back up lights and for the NSS so you can start in gear.
So my thinking there might be a good chance there would be a auto & manual harness besides dual tanks & non-dual tank.
If you have a AOD trans there is no computer for that trans so as long as the wires going to the auto are there you might be OK.
Guess you could count the number of wires in the plug from the main to the frame rail harness to see if the same number of wires are the same and maybe the colors?
I know not much help but if you give us a little more information on what you need to replace we may have a easy way to over come it.
Dave ----
See if they were doing this in the early years also. I know they did with the different ignition systems in these years.
Being both of my trucks were manuals I dont even know where the NSS harness would have plugged in?
If I can think of it the next time I go through my parts bins and have the old harness out I will give it a quick look over.
Where would the NSS be on a auto trans, bottom of column or at the trans?
If at the trans then it may use a different frame rail harness as mine only has 2 wires for the back up light switch that is on the trans.
I also dont know if the main harness would have the wires for the NSS at the plug under the booster where the 2 meet up?
Remember the early trucks did not have a clutch safety switch so it would not have a jumper on the manual trucks if it was not a auto.
Dave ----
What part of your harness is bad?
If it is the feed back part this can be removed with a carb & dist change.
I cant say about manual / auto harness but I can tell you there is a difference between dual tank & non-dual tank harness for the 81 manual trucks.
On the 81's the AC harness is a add on so you dont have to find a harness that has AC for the truck, just swap the AC harness on to the non-AC harness you you now have AC if the truck has AC parts installed.
On my manual 81's trucks main harness that starts inside the truck and runs across the top of the dash going out the firewall on each side.
The right side (always sitting in the truck) in the engine bay has the wires for the starter / solenoid, head/park turn/side lights.
The ALT has a harness that plugs into this side of the main harness.
On the left side you have head/park turn/side lights, wiper washer pump power, wiper motor power, brake failure wire, a plug for the frame rail harness to the rear.
There are a few other wires by the booster but not a big deal ATM.
This frame rail harness will be different like the main harness if you have dual tanks or not.
It will have all the tail light wires (5 of them), wires for for tank sender(s) and the fuel switch valve, and to trans back up light switch.
Out back you have the tail light harness that would have 5 wires.
Pre 82? may only have 4 wires as the ground wire was not run in the harness on early trucks like my 81.
Now with that being said if the truck was a auto I think it would have a group of wires to the trans for back up lights and for the NSS so you can start in gear.
So my thinking there might be a good chance there would be a auto & manual harness besides dual tanks & non-dual tank.
If you have a AOD trans there is no computer for that trans so as long as the wires going to the auto are there you might be OK.
Guess you could count the number of wires in the plug from the main to the frame rail harness to see if the same number of wires are the same and maybe the colors?
I know not much help but if you give us a little more information on what you need to replace we may have a easy way to over come it.
Dave ----
Being both of my trucks were manuals I dont even know where the NSS harness would have plugged in?
If I can think of it the next time I go through my parts bins and have the old harness out I will give it a quick look over.
Where would the NSS be on a auto trans, bottom of column or at the trans?
If at the trans then it may use a different frame rail harness as mine only has 2 wires for the back up light switch that is on the trans.
I also dont know if the main harness would have the wires for the NSS at the plug under the booster where the 2 meet up?
Remember the early trucks did not have a clutch safety switch so it would not have a jumper on the manual trucks if it was not a auto.
Dave ----
Once you leave the jumper plug/clutch switch area, the red/blue goes out to that plug under the brake booster.
From that booster plug on a automatic truck, the red/blue will continue on down to the neutral safety on the side of the transmission, and then leave there still red/blue, and go back up through that same plug under the booster, and then make it's way to the starter relay.
From that booster plug on a manual truck, the red blue enters the manual tranny harness, but it make and abrupt u-turn and comes back to the plug. In other words the manual trans harness has a jumper made into it's harness, and runs the start circuit right back into the plug under the booster. I have layed eyes on this on my 89.
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If the harness you found is cheap enough and you been looking for a long time it might be best to get it as it is better than nothing.
Then pull the crispy one and lay them side by side so you can see just what is different between them.
That is what I did with my 81's and found that the main & rail harnesses were different between dual tanks and non-dual tanks.
I also seen the AC harness is a add on to any main harness.
Once you leave the jumper plug/clutch switch area, the red/blue goes out to that plug under the brake booster.
From that booster plug on a automatic truck, the red/blue will continue on down to the neutral safety on the side of the transmission, and then leave there still red/blue, and go back up through that same plug under the booster, and then make it's way to the starter relay.
From that booster plug on a manual truck, the red blue enters the manual tranny harness, but it make and abrupt u-turn and comes back to the plug. In other words the manual trans harness has a jumper made into it's harness, and runs the start circuit right back into the plug under the booster. I have layed eyes on this on my 89.
Again I would have to pull out from the parts bin the other harness to see if there is the blue / red wire but I dont remember seeing a jumper on either harness.
Dave ----
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If the harness you found is cheap enough and you been looking for a long time it might be best to get it as it is better than nothing.
Then pull the crispy one and lay them side by side so you can see just what is different between them.
That is what I did with my 81's and found that the main & rail harnesses were different between dual tanks and non-dual tanks.
I also seen the AC harness is a add on to any main harness.
My 81's do not have a clutch switch and why I was thinking there are 2 different harnesses, auto & manual.
Again I would have to pull out from the parts bin the other harness to see if there is the blue / red wire but I dont remember seeing a jumper on either harness.
Dave ----













