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1998 manual shift 4x4 problems

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Old Apr 30, 2021 | 08:11 PM
  #1  
Josh Rozier's Avatar
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1998 manual shift 4x4 problems

Hey! I have a 1998 f150 4.6 auto trans extended cab with the manual shift Tcase. The other day I was leaving a stop sign and truck at about 30 MPH felt like it went into neutral. I checked linkage to transmission and even took linkage off and shifted through PRND21 by hand. It seemed to go through all the gears. I jumped back up into cab and messed with 4wd shifter. I got truck to drive again but it was stuck in 4lo. No matter where 4wd shift lever is Tcase is in low range. The 4x4 lights on dash go off when you have shifter in 2 H but Tcase is in lo range. Transmission shifts through all the gears. My question is what could cause this? I haven’t found anything online about the manually shifted Tcases and I don’t know much about them.
 
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Old Apr 30, 2021 | 08:22 PM
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Your shifting forks are gone.
 
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Old May 1, 2021 | 12:53 AM
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IIRC some of the trucks from this generation had shift levers that actually activated switches. Maybe not the '98's but some were faux shift levers.
 
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Old May 1, 2021 | 12:58 AM
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Double post
 

Last edited by 1MoreFord; May 1, 2021 at 01:00 AM.
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Old May 1, 2021 | 08:01 AM
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Originally Posted by Stonedpony
Your shifting forks are gone.
This.

You've got a range fork that holds a gear within your planetary assy for 1:1, N or low range. If the pads wear thru then the fork gets eaten then that gear floats around

edit: it's a fun rebuild. Don't be afraid of it. Get the 'case on the bench and it's easy
 
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