Notices
1997 - 2003 F150 1997-2003 F150, 1997-1999 F250LD, 7700 & 2004 F150 Heritage
Sponsored by:
Sponsored by: Auxito

transfer case stuck in low

Thread Tools
 
Search this Thread
 
Old Aug 12, 2009 | 08:30 AM
  #1  
jayski's Avatar
jayski
Thread Starter
|
New User
Joined: Aug 2009
Posts: 5
Likes: 0
Cool transfer case stuck in low

I was driving down the road at about 55mph and my truck felt like it went into neutral. Hit the gas and revved the engine. Stopped, put in park and truck kept rolling. Got on level ground backed up, went forward, shifted 4wd in and was able to go. the transfer case is now stuck in low. got underneath the truck and the driveshaft going into the tcase is turning, could this be the tcase motor? or is it something else in the tcase? also, the 4wd is not engaged in the wheels, just in the t-case. any suggestions would be helpful. by the way, the truck is 1998 ford f150 4.6
 
Reply
Old Aug 12, 2009 | 08:50 AM
  #2  
alchymist's Avatar
alchymist
"Mifflin Clay"
Joined: Jul 2005
Posts: 3,177
Likes: 4
From: Mifflin, PA
Club FTE Silver Member

Sounds like a case of ESOFitis to me. Cure is a manual 4WD setup.
 
Reply
Old Aug 12, 2009 | 09:08 AM
  #3  
dragon wagon's Avatar
dragon wagon
Freshman User
Joined: Apr 2009
Posts: 28
Likes: 0
You put it in park and the truck kept going?---Trucks not moveing and the driveshaft is still turning. Sounds like a blown rear to me.
 
Reply
Old Aug 12, 2009 | 10:13 AM
  #4  
jayski's Avatar
jayski
Thread Starter
|
New User
Joined: Aug 2009
Posts: 5
Likes: 0
maybe this is a better description. i should have said that you could turn the drive shaft going into the t-case not that it was going by itself.
I have a 98 f150 4X4 off road package manual shift transfer case. this weekend i was driving at 55mph and my truck shifted into neutral without touching a gear shift i was going down a hill when this happened so i stoped put it in park so i could check things out and it started rolling down the hill. i got back in and put truck in 4-lo to see if trans case would engage, and it did then tried to put it back in 2-wd hubs came unlocked but i was still in low range, i keep thinking about the transfer case motor, but what would have caused it to shift into neutral at 55mph
<!-- / message -->
 
Reply
Old Aug 12, 2009 | 10:19 AM
  #5  
alchymist's Avatar
alchymist
"Mifflin Clay"
Joined: Jul 2005
Posts: 3,177
Likes: 4
From: Mifflin, PA
Club FTE Silver Member

You don't have a t case motor with a manual ...the motor is for the ESOF.
 
Reply
Old Aug 12, 2009 | 11:42 AM
  #6  
jayski's Avatar
jayski
Thread Starter
|
New User
Joined: Aug 2009
Posts: 5
Likes: 0
there is a motor looking thing on passenger side of the tansfer case that hooks on to the shift linkage i got under and tapped on it anf got my transfer case into neutral. tried to put it back in 2wd and it would not go. it would let me go into 4wd low and when i put it 2wd the hubs unlock but the transfercase stays in low range
 
Reply
Old Aug 12, 2009 | 11:49 AM
  #7  
alchymist's Avatar
alchymist
"Mifflin Clay"
Joined: Jul 2005
Posts: 3,177
Likes: 4
From: Mifflin, PA
Club FTE Silver Member

If the hubs lock and unlock by themselves, you have ESOF. Do you have a switch on the dash to select 2WD/4WD? If so it's ESOF.
 
Reply
Old Aug 12, 2009 | 11:59 AM
  #8  
jayski's Avatar
jayski
Thread Starter
|
New User
Joined: Aug 2009
Posts: 5
Likes: 0
nope, i have the shift lever on the floor
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-1

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-2

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-3

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-4

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-5

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-6

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-7

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-8

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-9

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
Old Sep 28, 2009 | 11:46 AM
  #9  
Hillbilly_Deluxe's Avatar
Hillbilly_Deluxe
Junior User
Joined: Mar 2007
Posts: 73
Likes: 0
somthing simiar happened to me. it was because the shift fork in the transfer case wore out and allowed it to shift into neatral by its self. Try draining the oil out of the transfer case and see if theres anything in it.
 
Reply
Old Apr 30, 2021 | 07:52 PM
  #10  
Josh Rozier's Avatar
Josh Rozier
New User
Joined: Apr 2021
Posts: 5
Likes: 0
Originally Posted by jayski
maybe this is a better description. i should have said that you could turn the drive shaft going into the t-case not that it was going by itself.
I have a 98 f150 4X4 off road package manual shift transfer case. this weekend i was driving at 55mph and my truck shifted into neutral without touching a gear shift i was going down a hill when this happened so i stoped put it in park so i could check things out and it started rolling down the hill. i got back in and put truck in 4-lo to see if trans case would engage, and it did then tried to put it back in 2-wd hubs came unlocked but i was still in low range, i keep thinking about the transfer case motor, but what would have caused it to shift into neutral at 55mph
<!-- / message -->


did you ever figure out what the problem was? My 98 4.6 with manual shift Tcase seems like it’s stuck in 4low. You can move the shifter around and changes lights on dash but truck is actually still in 4low. I was driving down road and felt like truck went into neutral. Inspected shift linkage for transmission even tooo linkage off and went through PRND21 by hand and it would shift but wouldn’t move. Hopped back up into cab and messed with 4WD shifter and finally got truck to move. But like I said no matter where 4wd shifter is at, (2H,4H,N,4LO) Tcase stays in 4low.
 
Reply
Old Apr 30, 2021 | 07:59 PM
  #11  
Josh Rozier's Avatar
Josh Rozier
New User
Joined: Apr 2021
Posts: 5
Likes: 0
Originally Posted by jayski
maybe this is a better description. i should have said that you could turn the drive shaft going into the t-case not that it was going by itself.
I have a 98 f150 4X4 off road package manual shift transfer case. this weekend i was driving at 55mph and my truck shifted into neutral without touching a gear shift i was going down a hill when this happened so i stoped put it in park so i could check things out and it started rolling down the hill. i got back in and put truck in 4-lo to see if trans case would engage, and it did then tried to put it back in 2-wd hubs came unlocked but i was still in low range, i keep thinking about the transfer case motor, but what would have caused it to shift into neutral at 55mph
<!-- / message -->


did you ever figure out what the problem was? My 98 4.6 with manual shift Tcase seems like it’s stuck in 4low. You can move the shifter around and changes lights on dash but truck is actually still in 4low. I was driving down road and felt like truck went into neutral. Inspected shift linkage for transmission even tooo linkage off and went through PRND21 by hand and it would shift but wouldn’t move. Hopped back up into cab and messed with 4WD shifter and finally got truck to move. But like I said no matter where 4wd shifter is at, (2H,4H,N,4LO) Tcase stays in 4low.
 
Reply
Old Apr 30, 2021 | 08:21 PM
  #12  
Stonedpony's Avatar
Stonedpony
More Turbo
Joined: Oct 2019
Posts: 632
Likes: 92
Your shifting forks are gone and more than likely will need a bearing replaced as well.
 
Reply
Old Apr 30, 2021 | 08:25 PM
  #13  
Josh Rozier's Avatar
Josh Rozier
New User
Joined: Apr 2021
Posts: 5
Likes: 0
Originally Posted by Stonedpony
Your shifting forks are gone and more than likely will need a bearing replaced as well.

I don’t know much about ford transfer cases but I’m fairly mechanically inclined. How big of a job is it to rebuild one? Or would it be more efficient to get a used/new one. I have about 3700 in truck
 
Reply
Old Apr 30, 2021 | 09:02 PM
  #14  
Lime1GT's Avatar
Lime1GT
Fleet Mechanic
Joined: Jul 2010
Posts: 1,354
Likes: 31
From: Winnipeg
It's not too hard to do. Just take lots of pictures from different angles as you disassemble. helps for reassembly or when a piece falls on the floor. Use care and take pics as you split the case and separate. Don't forget to buy case adhesive to reseal the two haves back together. There might be a service manual download still available here that may have the rebuild procedure.
 
Reply
Old Apr 30, 2021 | 09:05 PM
  #15  
Josh Rozier's Avatar
Josh Rozier
New User
Joined: Apr 2021
Posts: 5
Likes: 0
Originally Posted by Lime1GT
It's not too hard to do. Just take lots of pictures from different angles as you disassemble. helps for reassembly or when a piece falls on the floor. Use care and take pics as you split the case and separate. Don't forget to buy case adhesive to reseal the two haves back together. There might be a service manual download still available here that may have the rebuild procedure.
Originally Posted by Stonedpony
Your shifting forks are gone and more than likely will need a bearing replaced as well.

Thank y’all for the reply! I appreciate it, would you know where to find the rebuild procedure on here as I’m new to this site as well?
 
Reply



All times are GMT -5. The time now is 08:24 AM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE