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Another leaking valley

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Old Mar 8, 2021 | 06:31 PM
  #1  
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Another leaking valley

Diesels leak, its the nature of the beast. But when it sits for two hours and leaves a spot bigger than a half-dollar from the flywheel inspection cover, its an issue.
It has leaked since I owned it, but not this bad. Looks like its time for a repair.
I've even noticed oil splatter on my B&W turnover ball, and its only been turned over for a couple thousand miles.

This is my first diesel, but I'm not new by any means to getting dirt and fluids on my hands
I have been up in the engine bay multiple times looking for the source of the leak, every time with my phone in my hand looking at threads and trying to make sense of it all. Even after that, I can't seem to pinpoint the source of the leak.
At this point, I just need help from the experts. Where do I start diagnosing this? What can I easily remove to gain more access to the valley to see whats leaking?
Would posting photos here help?
I hope to learn some of the terminology as I go along, I'm not used to turning wrenches on these diesels.
TYIA
 
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Old Mar 8, 2021 | 06:49 PM
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I had the passenger side HPOP head fitting leak on me for months. It eluded me because I thought for sure it was a pedestal o-ring until I bought an endoscope and realized the oil was not coming from the pedestal o-rings. A quick 1/8 turn of the fitting and good to go!

You need to clean the valley and valve covers the best you can. Then, see if oil is pooling in the valley. If so, is it toward the front or the firewall? Go from there... If the oil is coming from the back of the engine, it may be a rail plug, if it is coming from the driver lower side, maybe the oil cooler. There is a valley drain on the passenger side under the turbo, so just because you see oil underneath does not mean the source of the leak is underneath.

There are a lot of places for oil to leak, you just have to narrow it down to an area and we can help you from there.
 
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Old Mar 8, 2021 | 08:08 PM
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Originally Posted by Sous
I had the passenger side HPOP head fitting leak on me for months. It eluded me because I thought for sure it was a pedestal o-ring until I bought an endoscope and realized the oil was not coming from the pedestal o-rings. A quick 1/8 turn of the fitting and good to go!

You need to clean the valley and valve covers the best you can. Then, see if oil is pooling in the valley. If so, is it toward the front or the firewall? Go from there... If the oil is coming from the back of the engine, it may be a rail plug, if it is coming from the driver lower side, maybe the oil cooler. There is a valley drain on the passenger side under the turbo, so just because you see oil underneath does not mean the source of the leak is underneath.

There are a lot of places for oil to leak, you just have to narrow it down to an area and we can help you from there.
Sounds good, I'll put some engine degreaser and a garden hose to it tomorrow, we will see how it goes.
 
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Old Mar 9, 2021 | 06:32 AM
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Originally Posted by Cole94
Sounds good, I'll put some engine degreaser and a garden hose to it tomorrow, we will see how it goes.
Go to the car wash. Stick the nozzle all the way into the valley and blast it clean from every angle. Get under fuel filter, HPOP and under turbo, etc. You can also get valve covers and PS box, etc cleaner.

The only thing you need to avoid getting wet is the fuse/relay boxes on drivers side near firewall.

Also, there is no reason for your diesel to leak anything. It is FALSE that ‘all diesels leak’.

There are several common leak spots and they are all cheap and easy to fix. When engine is clean and dry, you’ll be able to look in some specific spots and find your problem. I use pressure washer and then blow it dry with leaf blower and/or compressed air. Sometimes hitting stubborn or suspicious spots with brake cleaner.

Good luck and keep us posted.



 
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Old Mar 9, 2021 | 06:45 AM
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If it looks like it's coming from everywhere and nowhere, then high pressure oil system is a likely culprit. The oli line fittings at the pump and heads are prone and common like Sous said, also the non serviceable plug can be a tough one to track down due to location.
 
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Old Mar 9, 2021 | 06:58 AM
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Originally Posted by Sous
I had the passenger side HPOP head fitting leak on me for months. It eluded me because I thought for sure it was a pedestal o-ring until I bought an endoscope and realized the oil was not coming from the pedestal o-rings. A quick 1/8 turn of the fitting and good to go!

You need to clean the valley and valve covers the best you can. Then, see if oil is pooling in the valley. If so, is it toward the front or the firewall? Go from there... If the oil is coming from the back of the engine, it may be a rail plug, if it is coming from the driver lower side, maybe the oil cooler. There is a valley drain on the passenger side under the turbo, so just because you see oil underneath does not mean the source of the leak is underneath.

There are a lot of places for oil to leak, you just have to narrow it down to an area and we can help you from there.
Sous, which endoscope camera you get?
 
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Old Mar 9, 2021 | 07:14 AM
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Originally Posted by MiamiPSD
Sous, which endoscope camera you get?
I bought the camera in the link below based on the review and recommendations from a couple of other FTE'rs. The 2.7K video was a bit more choppy than I had expected, but I think that had something to do with the engine vibration and me trying to hold the camera with it snaked into the valley and to the pedestal o-rings.

Once I got it dialed in, it worked quite well.

Amazon Amazon

In the link below, you can see the T4 pedestal to engine block joint very clearly was not the source of the leak.

https://www.ford-trucks.com/forums/1...l#post19407445

The scope saved me quite a bit of work and effort and I am grateful the fellas helped me make that purchase. They are good at that sort of thing.
 
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Old Mar 9, 2021 | 03:31 PM
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I recommend doing your inspection with the truck idling.

I had an HPOP fitting o-ring give out on me and couldn't find it for the life of me ("coming from everywhere and nowhere"). I started the truck and let it idle when I checked under the hood and it was very easy to spot as oil was streaming out of that fitting.

Most likely it's coming from on top of the engine but also check the oil dipstick adapter fitting on the passenger's side of the oil pan. Many of us have had issues with that fitting as well.

For on top of the engine (from another thread):

There are three 'pockets' - front, middle, and rear - in the valley. Look to see which forward-most pocket has oil.

Here's a rough idea of what could be the culprit(s):

Front - high pressure oil (pump, sensors, fittings)
Middle - block fittings
Rear - tubo, exhaust backpressure valve, fittings

If you can't tell exactly where it's coming from start the truck and take a good look on top with a flashlight and inspection mirror while it's idling.
 
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Old Mar 9, 2021 | 06:06 PM
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Got it all cleaned up and watched it for a bit, but no leak yet
gonna go to the auto parts store and get me an inspection mirror and ill drive the truck, when I get home I'll look again with the mirror.
thank you all for the help so far
 
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Old Mar 9, 2021 | 06:59 PM
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Using this diagram, I found a weep coming from what seems to be the end of the IPR valve. I tried my best to attach a picture.
And evidence of a weep from the non-removable plug... but there's evidence of a weep everywhere I couldn't fit the power washer lol
Tempted to remove boost pipes to get a better look at the turbo pedestal.
Currently not enough oil leaking to see a pooling of it.

 
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Old Mar 9, 2021 | 08:27 PM
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I try to never say never, but it would require some very unusual circumstances for an IPR valve to leak there. It is much more likely that the passenger hose fitting is leaking and dripping onto the IPR then oozing under the solenoid and along tube then out at the tin nut there.
 
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Old Mar 9, 2021 | 09:09 PM
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Originally Posted by udsuth78
I try to never say never, but it would require some very unusual circumstances for an IPR valve to leak there. It is much more likely that the passenger hose fitting is leaking and dripping onto the IPR then oozing under the solenoid and along tube then out at the tin nut there.
Its only got about an hour of runtime since I cleaned it, so its possible thats just wet still (maybe). It appears the leak isn't as bad as I thought it was at first, possibly just dripping from the loads of dirt and hair that was in there (looked like a rats nest). I'm going to give it a few days of driving around and see what I can find then.
I'd like to add that I took the pipe off that goes from the intercooler to the intake (the one on the passenger side) to get a better look at the turbo pedestal, and I didn't see anything except a bunch of crud on the fuel return line and the back of the passenger side head I missed. Turbo pedestal looked clean. I'd like to mention that there was a bunch of crud on the intake side of the turbo, and its still on the backside of the turbo because I couldn't get to it to clean it. Is that just from the CCV?
I'll still be checking in here to see what yall have to say, but in the meantime I'm going to drive it around for a few days and then check again.
Thank you all for the help thus far.
 
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Old Mar 9, 2021 | 09:32 PM
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So, while it's clean, I'd stuff a bunch of wadded up ***** of paper towels in the valley, then drive around doing your daily errands. Then start pulling out the individual wads, then if you find one with oil you know where to look for your leak
 
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Old Mar 9, 2021 | 09:39 PM
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Originally Posted by Wes444
So, while it's clean, I'd stuff a bunch of wadded up ***** of paper towels in the valley, then drive around doing your daily errands. Then start pulling out the individual wads, then if you find one with oil you know where to look for your leak
Thats actually quite smart. I'll have to make sure I get up early enough to do that real quick before work.
Thank you!
 
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Old Mar 10, 2021 | 08:29 AM
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Clean suspect areas with brake cleaner.

Basically, every arrow in your picture above is a suspect. Look at all of those ORB fittings for evidence of o-ring splayed out around it - a dead give away the o-ring is shot.

The caked up oil is likely just years of oil weeping out of the CAC boots. I find it takes a few sessions of degreaser and p-washer to get a neglected engine cleaned up. Next time, start where you see it’s still dirty. Also, take a step stool to the car wash so you can really get up in there and blast from as many angles as possible.

The clamps on fuel lines in the valley are also suspects. Just remove them anyway so they don’t wear a hole in the fuel lines.
 
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