Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

New injectors - anything else?

Thread Tools
 
Search this Thread
 
Old Jan 7, 2021 | 10:28 PM
  #1  
billbot's Avatar
billbot
Thread Starter
|
More Turbo
15 Year Member
Photogenic
Liked
Joined: Mar 2010
Posts: 599
Likes: 85
From: Bakersfield
New injectors - anything else?

Truck has around 170k now, cold start/stiction symptoms for a very long time drives and tows fine once warm. Had it tested over the summer after noticable loss of power while towing and found 4 bad injectors. Loss of power was just some turbo leaks and blown CAC boot. Plan was to do the work over the winter, ready to order parts now.
Originally I considered rebuilding/cleaning them all. On the other hand I've gotten a lot of miles off them so Ford remans or something else?

What is the consensus 2 bad injectors on each side, do all of them or just the 4?

Dummy plugs/stand pipes done long ago under warranty work. Should I replace those again?

How about the fuel line crossover mod?

Anything else I'm forgetting?
 
Reply
Old Jan 8, 2021 | 06:30 AM
  #2  
jsm180's Avatar
jsm180
Fleet Mechanic
10 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2012
Posts: 1,347
Likes: 110
From: Lakeland, Fl
What's the injector harness look like? If it's original, I would replace it if it was mine regardless of appearance..
 
Reply
Old Jan 8, 2021 | 06:32 AM
  #3  
bismic's Avatar
bismic
Fleet Owner
Community Builder
Liked
Loved
Community Favorite
Joined: Nov 2003
Posts: 27,897
Likes: 3,615
Club FTE Gold Member
Originally Posted by billbot
Truck has around 170k now, cold start/stiction symptoms for a very long time drives and tows fine once warm. Had it tested over the summer after noticable loss of power while towing and found 4 bad injectors. Loss of power was just some turbo leaks and blown CAC boot. Plan was to do the work over the winter, ready to order parts now.
Originally I considered rebuilding/cleaning them all. On the other hand I've gotten a lot of miles off them so Ford remans or something else?

What is the consensus 2 bad injectors on each side, do all of them or just the 4?

Dummy plugs/stand pipes done long ago under warranty work. Should I replace those again?

How about the fuel line crossover mod?

Anything else I'm forgetting?
Please post which 4 injectors (and post code numbers if you have them).
 
Reply
Old Jan 8, 2021 | 10:15 AM
  #4  
billbot's Avatar
billbot
Thread Starter
|
More Turbo
15 Year Member
Photogenic
Liked
Joined: Mar 2010
Posts: 599
Likes: 85
From: Bakersfield
Testing showed misfiring cold on 2,3,6,7. No codes just seems to be getting more and more noticeable over time. There is a stumble at idle now, but I think my alternator is needing to be replaced again as the voltage is pulsing quite a bit with lights on. Not sure if that could contribute. Ficm volts are good, batteries strong as well.

Was using revx for a long time and it definitely made a difference. Due for oil change, is it with trying again or is it time to just do the injectors?

Also seems like some people are not recommending t6 anymore. Which oil then?
 
Reply
Old Jan 8, 2021 | 11:34 AM
  #5  
npccpartsman's Avatar
npccpartsman
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2003
Posts: 15,368
Likes: 121
From: Stuttgart, Ar
Club FTE Silver Member

Originally Posted by billbot
Testing showed misfiring cold on 2,3,6,7. No codes just seems to be getting more and more noticeable over time. There is a stumble at idle now, but I think my alternator is needing to be replaced again as the voltage is pulsing quite a bit with lights on. Not sure if that could contribute. Ficm volts are good, batteries strong as well.

Was using revx for a long time and it definitely made a difference. Due for oil change, is it with trying again or is it time to just do the injectors?

Also seems like some people are not recommending t6 anymore. Which oil then?
Without codes, how was the testing done to determine it was those particular cylinders? I'm guessing IDS? It's also curious because 2/3 and 6/7 are each on a different leg of the FICM and opposite of each other on the block.

And FWIW, a pulsing alternator could indicate that you're getting AC current into your electrical system, which can damage your electronics.
 
Reply
Old Jan 8, 2021 | 01:17 PM
  #6  
billbot's Avatar
billbot
Thread Starter
|
More Turbo
15 Year Member
Photogenic
Liked
Joined: Mar 2010
Posts: 599
Likes: 85
From: Bakersfield
Originally Posted by npccpartsman
Without codes, how was the testing done to determine it was those particular cylinders? I'm guessing IDS? It's also curious because 2/3 and 6/7 are each on a different leg of the FICM and opposite of each other on the block.

And FWIW, a pulsing alternator could indicate that you're getting AC current into your electrical system, which can damage your electronics.
Testing done with IDS at a local shop. I'm not sure what you are getting at about different legs of the FICM with those injectors. Something with the FICM or wiring?

So far haven't noticed any other electrical problems, no blown bulbs or anything like that. Had to replace the blend door actuator last week from no heat though. Definitely getting the alternator replaced (again) under warranty. I didn't realize the pulsing could indicate ac current and just thought the regulator was failing. Do you think it will show on my multimeter?
 
Reply
Old Jan 8, 2021 | 01:25 PM
  #7  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,827
Likes: 3,111
From: Jersey Shore
It can be either a VR or Diodes. To do a diode check for AC, set up the voltmeter like you would read DC off the battery or alternator, then switch to AC. There always is some AC present.

The FICM has two power sides and they power different injectors. When a group of injectors goes bad from one side of the FICM/harness, it's a tell to first check the connectors. You're on both legs/sides.




 
Reply
Old Jan 8, 2021 | 04:31 PM
  #8  
npccpartsman's Avatar
npccpartsman
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2003
Posts: 15,368
Likes: 121
From: Stuttgart, Ar
Club FTE Silver Member

I'm not saying those injectors aren't bad, but the power balance graph can be difficult to accurately read on opposing cylinders as yours are. It depends on the experience of the technician, IMHO. Those 4 may not be putting out as much "umph" as the other 4 but that doesn't mean they're totally bad either. To me, personally, bad is not working at all; dead, kaput, finito. I tend to replace injectors one at a time, depending on age, but if I was in your shoes and I was going to replace injectors, it would be the whole set, considering mileage and age of your truck. I think you'd be money and time ahead at this point.

AFA the FICM goes, I don't think that you would lose just 2 cylinders at a time from one plug of the FICM, it would be all 4. It's just kind of strange that they're "in pairs" like they are.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-1

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-2

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-3

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-4

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-5

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-6

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-7

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-8

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-9

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
Old Jan 8, 2021 | 06:27 PM
  #9  
billbot's Avatar
billbot
Thread Starter
|
More Turbo
15 Year Member
Photogenic
Liked
Joined: Mar 2010
Posts: 599
Likes: 85
From: Bakersfield
Originally Posted by TooManyToys.
It can be either a VR or Diodes. To do a diode check for AC, set up the voltmeter like you would read DC off the battery or alternator, then switch to AC. There always is some AC present.

The FICM has two power sides and they power different injectors. When a group of injectors goes bad from one side of the FICM/harness, it's a tell to first check the connectors. You're on both legs/sides.
Now that you mention it I should have realized that about the ac and diodes. It's getting replaced regardless, the pulsing is pretty ridiculous at night. Not so noticeable with the headlights while driving but with the cabin lights on and dash is pretty bad

Also thanks for explaining that about the legs of the FICM
 
Reply
Old Jan 8, 2021 | 06:41 PM
  #10  
billbot's Avatar
billbot
Thread Starter
|
More Turbo
15 Year Member
Photogenic
Liked
Joined: Mar 2010
Posts: 599
Likes: 85
From: Bakersfield
Originally Posted by npccpartsman
I'm not saying those injectors aren't bad, but the power balance graph can be difficult to accurately read on opposing cylinders as yours are. It depends on the experience of the technician, IMHO. Those 4 may not be putting out as much "umph" as the other 4 but that doesn't mean they're totally bad either. To me, personally, bad is not working at all; dead, kaput, finito. I tend to replace injectors one at a time, depending on age, but if I was in your shoes and I was going to replace injectors, it would be the whole set, considering mileage and age of your truck. I think you'd be money and time ahead at this point.

AFA the FICM goes, I don't think that you would lose just 2 cylinders at a time from one plug of the FICM, it would be all 4. It's just kind of strange that they're "in pairs" like they are.
​​​​​​Would it be so bad if I just kept using the truck? Change the oil and put revx or archoil in and just go until an injector fails? I don't really have any experience to relate to with this to determine when to replace them. On the other hand I don't like thinking about when that failure moment might be and thought it could be a good way to prevent that. You guys know more about this than I do, plus if it's too soon to replace them I will gladly wait, so many other projects right now
 
Reply
Old Jan 8, 2021 | 07:43 PM
  #11  
IHateCommieCars's Avatar
IHateCommieCars
Logistics Pro
10 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2014
Posts: 4,673
Likes: 531
From: Houston, Texas
My first thought was air bleeding over to affect the performance of adjacent injectors, but none of those numbers are adjacent on the oil rails. It is an odd combination. And I don't think it would even start with 4 bad injectors. There's something wrong, but a real possibility that not all those injectors are bad.

If you got more time than money, for the price of some copper washers and o-rings, you could swap 2 and 6 for 4 and 8 to see if the problem migrates with them. If not, forget about injectors for now. Definitely check those FICM connections. And check the FICM voltages before you first crank it in the morning and for the first few minutes until it warms up, not while you're driving down the freeway. It'd be easy to throw a known-good FICM on there too, to eliminate all that.
 
Reply
Old Jan 8, 2021 | 10:13 PM
  #12  
billbot's Avatar
billbot
Thread Starter
|
More Turbo
15 Year Member
Photogenic
Liked
Joined: Mar 2010
Posts: 599
Likes: 85
From: Bakersfield
Originally Posted by IHateCommieCars
My first thought was air bleeding over to affect the performance of adjacent injectors, but none of those numbers are adjacent on the oil rails. It is an odd combination. And I don't think it would even start with 4 bad injectors. There's something wrong, but a real possibility that not all those injectors are bad.

If you got more time than money, for the price of some copper washers and o-rings, you could swap 2 and 6 for 4 and 8 to see if the problem migrates with them. If not, forget about injectors for now. Definitely check those FICM connections. And check the FICM voltages before you first crank it in the morning and for the first few minutes until it warms up, not while you're driving down the freeway. It'd be easy to throw a known-good FICM on there too, to eliminate all that.
Thanks I will keep an eye on FICM volts at start, check the connections back there tomorrow when I replace the alternator and probably just keep running for now.
 
Reply
Old Jan 9, 2021 | 07:38 AM
  #13  
npccpartsman's Avatar
npccpartsman
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2003
Posts: 15,368
Likes: 121
From: Stuttgart, Ar
Club FTE Silver Member

I don't see anything wrong with doing that, as long as you stay aware, and it seems like you are.
 
Reply
Old Jan 14, 2021 | 01:40 PM
  #14  
Bitterroot Diesel's Avatar
Bitterroot Diesel
Former Vendor
Joined: Sep 2020
Posts: 2,597
Likes: 695
From: Florence, MT
I like the idea of moving the injectors. To keep the longevity of your engine you should repair the issues you are finding instead of waiting for a catastrophic failure.
 
Reply
Old Jan 14, 2021 | 02:24 PM
  #15  
FiveOJester's Avatar
FiveOJester
Fleet Mechanic
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Sep 2006
Posts: 1,491
Likes: 295
From: Fresno, CA
If you need to swap any known good parts I'm not that far geographically from you in Fresno. My truck is the same year as yours.
 
Reply



All times are GMT -5. The time now is 02:27 AM.

story-0
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-1
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-2
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-3
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-4
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-5
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-6
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-7
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-8
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-9
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE