Distributor cap
It never "dropped" on like I felt it should but seemed to work alright. I have experienced from time to tome some secondary ignition breakdown under load and trying to accelerate and I'm trying to make sure all my parts are in good order. Pertronix Ignitor, no resister and a 1.5 ohm coil. New plug wires, rotor and the afore mentioned distributor cap.
Anyway, can anyone recommend where I can get a Distributor cap that is really for our FE motors and will fit without having to trim on it? Lots of places say they do (like Summit MSD-5506) but it ain't always so.
Thanks and hope Christmas was great for y'all here in FTE-land.
Not that this is necessarily a bad thing, but, the entire ignition system has to work together as a unit, as a team and it was carefully put together by people who studied all of it together. Points distributors weren't intended to run continuously at the higher voltages that are realized when running (for example) without a ballast resistor.
So can run into a situation where arcing to ground or misfire occurs, esp. if any of the components or wiring isn't up to snuff. I noticed this on very high humidity summer days inside my garage. It was arcing all over the place. I found some old "narrow gap" rotors and everything settled down.
An ignition scope will show excessive ignition coil firing line voltages, it's one of the key ignition metrics to look at during a Tune-Up. Not saying this is "the" problem you are experiencing but I suspect it is pretty common and something to beware of when running aftermarket ignition parts of any sort. Change even one single component and it should run "better", but .. it might not. The way the ignition coil firing voltage is supposed to work, it only rises to a level of voltage necessary to jump the spark plug gap, and no more. This is maybe 10k volts at idle, the rest is held as reserve or overhead, for when the engine is under load or compression, and as the plugs wear and lose sharp edges, lean fuel mixtures etc., then the coil voltage or spark plug voltage requirements increase.
This is something to consider, it might not visibly arc or misfire while you are watching at idle, but what about high speed or high loads pulling up the side of a mountain with a load of gravel? Look carefully inside the distributor cap under a strong light for evidence of carbon tracking, and for etching or half moon tracks around the spring terminal of the rotor. If the firing voltage is excessive it will blast through the rotor itself straight to the distributor shaft. For some reason it didn't like my "crimp your own" universal plug wires either, when running the Pertronix.
Ford Motorcraft carbon core plug wires, and a pre-smog era NOS Autolite black rotor got it purring nicely and looking good on the scope. I also use NGK non-resistor spark plugs, and everything ignition related finally seems to play well together. Jus' Sayin', without a peek on the scope it's kind of a crap shoot!
I had thought MSD was a safe bet. ☹️
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1. Observe the engine running in total darkness. Any appearance of blue light is the plug-wire juice looking for ground.
2. With engine idling, pull off a plug boot and insert a moistened pinky finger into the boot. Hold it there for a few jolts, observing that the pulse coincides with the expected ignition events. Do this for each of the eight plug wires, mentally comparing the relative intensity and frequency.
If you can complete test #2, you have a weak ignition output, or you are a lot tougher than I am. Or was.
Eric.
I also watched the engine/plug wires in the dark garage. No sparking. The truck runs great until I try to accelerate with a load on it. If I take it easy it runs great. On my test after rerouting the #8 wire I get cruising around 35 or doing 3rd press the accelerator and brake and can reproduce the issue easily. Making me rethink vacuum or vacuum advance? I can’t reproduce it in my garage unfortunately. The way the “miss” sometimes sounds like a muffled machine gun makes me thing ignition stuff.
6t6merc, after testing your second suggestion, after I woke up I think I remember the spark felt fine.
I still think you should spend more time on the ignition. That is a points style distributor after all, and with a full "12 volts" to the coil the secondary output voltage is a lot higher, so the potential for arcing is going to be greater. What coil are you using?
Notice too for example, when solid state ignition came around the terminal spacing was enlarged.
If arcing or misfire is a problem you want to reduce the plug gap, or at least not open it up, in troubleshooting. Idle is pretty easy on the coil firing voltage, it's sometimes only under load that problems can develop. (A real good torture test of the ignition insulation and components with a manual is to "lug" the engine and crawl about 5 or 10 miles an hour in high gear.)
Gap the plugs back to factory spec (to reduce the coil firing voltage) and for test purposes, re-connect the ballast resistor or, a use a 3 ohm coil if you have one would be convenient, or temporarily swap the contact points system back in, etc.








