Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

Boost Leak Rabbit Hole

Thread Tools
 
Search this Thread
 
Old Dec 19, 2020 | 04:49 PM
  #1  
Conner Stevenson's Avatar
Conner Stevenson
Thread Starter
|
Mountain Pass
5 Year Member
Joined: Dec 2019
Posts: 220
Likes: 13
From: VA
Boost Leak Rabbit Hole

So I finally installed an ISSPRO boost gauge and pillar. It works great and looks great. I’ve been seeing on my Edge monitor that I can only get about 5-7 psi max for boost. I’ve replaced my up-pipes and collector, boost leak tested my whole system (banks intercooler as well, and checked the intake plenums. I still can’t find the leak. There’s a brand new turbo on it and there’s still the same issue. Any insight would be great. I’ve been chasing this thing down for months and can’t find it.
 
Reply
Old Dec 19, 2020 | 05:03 PM
  #2  
z31freakify's Avatar
z31freakify
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2012
Posts: 11,271
Likes: 1,654
From: Las Cruces New Mexico
You can do a boost leak detector but instead of pressurizing your intake aise you pressurize the exhaust side. Check on the EX manifolds and up pipe's.
 
Reply
Old Dec 19, 2020 | 07:40 PM
  #3  
Edgethis's Avatar
Edgethis
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: May 2009
Posts: 6,807
Likes: 704
From: Tobyhanma, PA
How are you checking for leaks?
 
Reply
Old Dec 19, 2020 | 07:43 PM
  #4  
Conner Stevenson's Avatar
Conner Stevenson
Thread Starter
|
Mountain Pass
5 Year Member
Joined: Dec 2019
Posts: 220
Likes: 13
From: VA
Originally Posted by Edgethis
How are you checking for leaks?
Using a boost leak detector from Dieselsite. I’m pressurizing it with shop air and then spraying with soapy water. It bleeds air too fast to even really find anything. Everything just rushes out of the CCV. It won’t hold any pressure
 
Reply
Old Dec 19, 2020 | 08:38 PM
  #5  
z31freakify's Avatar
z31freakify
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2012
Posts: 11,271
Likes: 1,654
From: Las Cruces New Mexico
Are you testing after the ccv vent? Or before?
 
Reply
Old Dec 19, 2020 | 08:52 PM
  #6  
Edgethis's Avatar
Edgethis
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: May 2009
Posts: 6,807
Likes: 704
From: Tobyhanma, PA
I would suggest putting the tester on at the turbo. The intake tubing before that isn't meant to he pressurized really.

You should be able to regulate it down to supply a steady 10 or 15 PSI. Should be easy to properly check then. The soapy water is good.
 
Reply
Old Dec 19, 2020 | 09:23 PM
  #7  
Conner Stevenson's Avatar
Conner Stevenson
Thread Starter
|
Mountain Pass
5 Year Member
Joined: Dec 2019
Posts: 220
Likes: 13
From: VA
Originally Posted by z31freakify
Are you testing after the ccv vent? Or before?
Ive got it directly on the turbo
 
Reply
Old Dec 19, 2020 | 09:24 PM
  #8  
Conner Stevenson's Avatar
Conner Stevenson
Thread Starter
|
Mountain Pass
5 Year Member
Joined: Dec 2019
Posts: 220
Likes: 13
From: VA
Originally Posted by Edgethis
I would suggest putting the tester on at the turbo. The intake tubing before that isn't meant to he pressurized really.

You should be able to regulate it down to supply a steady 10 or 15 PSI. Should be easy to properly check then. The soapy water is good.
Its directly on the turbo inlet
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Dec 19, 2020 | 09:43 PM
  #9  
z31freakify's Avatar
z31freakify
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2012
Posts: 11,271
Likes: 1,654
From: Las Cruces New Mexico
My guess would be either you have a stuck ring, hole in a piston or the the turbo has a problem in the center section. Allowing to escape to the oil side
 
Reply
Old Dec 19, 2020 | 09:44 PM
  #10  
Edgethis's Avatar
Edgethis
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: May 2009
Posts: 6,807
Likes: 704
From: Tobyhanma, PA
Maybe try turning the crank manually a bit to close a valve. Maybe their open too much and the air is escaping too quickly. What psi is the tester set at?
 
Reply
Old Dec 19, 2020 | 09:47 PM
  #11  
Conner Stevenson's Avatar
Conner Stevenson
Thread Starter
|
Mountain Pass
5 Year Member
Joined: Dec 2019
Posts: 220
Likes: 13
From: VA
Originally Posted by Edgethis
Maybe try turning the crank manually a bit to close a valve. Maybe their open too much and the air is escaping too quickly. What psi is the tester set at?
It’ll only pressurize to about 10psi max and drop off super quick
 
Reply
Old Dec 19, 2020 | 09:57 PM
  #12  
Conner Stevenson's Avatar
Conner Stevenson
Thread Starter
|
Mountain Pass
5 Year Member
Joined: Dec 2019
Posts: 220
Likes: 13
From: VA
Originally Posted by z31freakify
My guess would be either you have a stuck ring, hole in a piston or the the turbo has a problem in the center section. Allowing to escape to the oil side
Brand new turbo. Symptoms were the same with the old one.
 
Reply
Old Dec 20, 2020 | 10:42 AM
  #13  
Conner Stevenson's Avatar
Conner Stevenson
Thread Starter
|
Mountain Pass
5 Year Member
Joined: Dec 2019
Posts: 220
Likes: 13
From: VA
Forgot to add that there is no blowby when doing the oil cap test. Only some smoke, which is to be expected. But there is no pressure moving the oil cap at all when it’s laying on the opening
 
Reply
Old Dec 20, 2020 | 11:14 AM
  #14  
Edgethis's Avatar
Edgethis
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: May 2009
Posts: 6,807
Likes: 704
From: Tobyhanma, PA
Thats a strange one. Might try sectioning things off to narrow it down. Maybe do the turbo through the intercooler and see if it holds, then do the same with tester at the Plenum Y. Thatll narrow it down quite a bit.

Does it hold psi steadily and only leak over that or once it hits 10 psi everything goes?
 
Reply
Old Dec 20, 2020 | 03:34 PM
  #15  
Conner Stevenson's Avatar
Conner Stevenson
Thread Starter
|
Mountain Pass
5 Year Member
Joined: Dec 2019
Posts: 220
Likes: 13
From: VA
Originally Posted by Edgethis
Thats a strange one. Might try sectioning things off to narrow it down. Maybe do the turbo through the intercooler and see if it holds, then do the same with tester at the Plenum Y. Thatll narrow it down quite a bit.

Does it hold psi steadily and only leak over that or once it hits 10 psi everything goes?
It builds super slowly and just drops off quickly when
i kill the air supply
 
Reply



All times are GMT -5. The time now is 02:12 PM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 10:59:05


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE